Editor's Choice


VEGA fights incorrect measurements

January 2025 Editor's Choice

Is dynamic range in sensors that important? When thinking about evolution, not many will consider the bat species Microchiroptera.

These mammals have one of the most sophisticated echo-locating systems, allowing them to navigate and hunt in total darkness by detecting even the smallest insects. Radar sensors work on a similar principle. The greater their dynamic range, the better their ability to measure levels accurately.

In challenging conditions, such condensation builds up on the sensor’s antenna, or when measuring poorly reflective media,

dynamic range becomes imperative. Radar sensors with a higher dynamic range have the sensitivity to detect even the smallest signals. VEGA’s 80 GHz radar sensors, with their 120 dB dynamic range, ensure full visibility in all process conditions, overcoming interference and obstacles that standard sensors find challenging.

Among bats, there are significant variations in their echo-locating capabilities, and all radar sensors are created equal. The loudest bats can reach echo levels of up to 120 dB, like VEGA’s VEGAPULS 6X. This instrument offers unmatched performance with its high dynamic range, and can accurately measure levels even in media with low reflectivity, handling complex situations such as foam, turbulent surfaces, condensation or buildup on the antenna.

To understand the significance of dynamic range, it is essential to keep in mind these key points:

• Decibels represent a ratio that describes power levels by comparing two quantities. This is a logarithmic scale, meaning each additional dB increases the total value exponentially. An increase of 3 dB doubles the power, while an additional 60 dB multiplies the power by a factor of one million.

• Standard 26-GHz radar sensors have a dynamic range of around 90 dB, whereas VEGA’s 80-GHz sensors offer a dynamic range of 120 dB. This 30 dB variance results in a 1000-fold enhancement in dynamic performance, delivering exceptional sensitivity.

• A dynamic range of 120 dB enables sensors to detect even the faintest reflections, which is vital when measuring materials with low dielectric constants like polystyrene beads or fine-particle silica, traditionally difficult to measure.

Applications of high dynamic range

Sensors with a large dynamic range excel at measuring through glass or perspex. Glass creates a dielectric dampening effect, reducing the radar signal’s strength as it passes through. High dynamic range radar sensors like the VEGAPULS 6X can overcome this dampening, enabling accurate measurements even through glass windows or plastic vessels. Foam, particularly in industrial processes like those in chemical and mining industries, can block or weaken measurement signals. The shorter wavelength of 80-GHz radar sensors means they are more susceptible to signal attenuation by foam. The VEGAPULS 6X sensors’ high dynamic range compensates for this, allowing it to detect even the most attenuated signals, making it ideal for applications involving foam.

The long and short

The dynamic range of radar sensors plays a critical role in determining how well a sensor can perform in challenging conditions. VEGAPULS 6X and its industry-leading 120 dB dynamic range ensure that even in the most difficult measurement environments, such as through foam, glass, or low-reflective media, accurate and reliable level measurements can be achieved. It not only enhances visibility, but also significantly improves the reliability and efficiency of level measurement processes. To fight against inaccurate level measurements, VEGAPULS 6X is the weapon of choice.

For more information contact VEGA Controls SA, +27 11 795 3249, [email protected], www.vega.com


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

A fresh approach to dairy processing
VEGA Controls SA Level Measurement & Control
Ensuring the quality and safety of milk throughout the production process is of the utmost importance in the dairy industry. The VEGABAR pressure transmitters are suitable for hygienic applications. They are an asset in the dairy industry and have been used with success for measuring the milk level and the process pressure in storage tanks.

Read more...
Cutting-edge robotics and smart manufacturing solutions
Yaskawa Southern Africa Editor's Choice
Yaskawa Southern Africa made a compelling impact at this year’s Africa Automation and Technology Fair.

Read more...
A cure for measurement headaches in contract manufacturing
VEGA Controls SA Editor's Choice
A contract manufacturing organisation provides support to pharmaceutical and biotechnology companies in the manufacturing of medications, formulations and substances. VEGA’s measurement solutions offer accuracy and reliability for monitoring levels and pressures during the manufacturing process.

Read more...
PC-based control for a food capsule and pod packaging machine
Beckhoff Automation Editor's Choice
For TME, a machine builder specialising in the packaging of powdered foods, Beckhoff’s PC-based control technology offers unlimited opportunities when it comes to performance and innovative capacity in terms of flexibility, scalability and openness.

Read more...
Simple and efficient level measurement in the mining, minerals and metals industries
Endress+Hauser South Africa Editor's Choice Level Measurement & Control
Measuring devices in the mining, minerals and metals industries face the challenge of varying material states and long distances in measurement height. Endress+Hauser’s answer to these challenges is the new Micropilot family.

Read more...
PC-based control for fertiliser
Beckhoff Automation Editor's Choice Fieldbus & Industrial Networking
On a farm in the USA, valuable ammonia is extracted from slurry and processed into ammonium sulphate. NSI Byosis has transformed this complex process into a flexible modular system. This modular approach requires an automation solution with flexible scalability in both hardware and software, which this Dutch company has found in PC-based control from Beckhoff.

Read more...
Loop signature 28: Things to consider when tuning.
Michael Brown Control Engineering Editor's Choice Fieldbus & Industrial Networking
I was giving a course at a remote mine in the middle of the Namibian desert. We were discussing tuning responses, and as I always do on my courses, I mentioned that in my opinion ¼ amplitude damped tuning is not desirable, and is in fact not good.

Read more...
Control without complexity
Editor's Choice Motion Control & Drives
In an era where precision, performance and smart control define industrial success, the right driver can make all the difference. At Axiom Hydraulics, we’ve seen firsthand how the Sun Hydraulics XMD series transforms hydraulic systems, from mining and construction to agriculture and automation.

Read more...
Powering sub-Saharan Africa’s energy future
VEGA Controls SA Level Measurement & Control
Crude oil storage plays an important role in the energy infrastructure of sub-Saharan Africa. The management of crude oil storage in comes with numerous challenges, including safety concerns, environmental conditions and infrastructural limitations.

Read more...
Pulp fiction or pulp precision?
VEGA Controls SA Sensors & Transducers
The density of fruit concentrate has a direct impact on the flavour, texture and overall quality of the final product. The VEGA Minitrac 31, VEGASOURCE 31, and the KV 31 mounting bracket present a failproof solution that effectively addresses the technical complexities associated with high temperature, viscosity and fouling.

Read more...