ABB has partnered with Tenova, a leading developer of sustainable solutions for the metals industry, to install and commission equipment in a new steel plant for Hasçelik in Türkiye. Hasçelik is one of Türkiye’s leading manufacturers of special steel, with a total of five manufacturing plants and other locations worldwide. The new line will comprise a Consteel electric arc furnace (EAF) equipped with a Consteerrer electromagnetic liquid steel stirring system, a ladle furnace, and a twin vacuum degasser. All units are linked and governed by an extensive, state-of-the-art automation system to optimise the whole process and guarantee high-quality steel grades.
The unit will be the first continuously-charged EAF in Türkiye, and will allow the steelmaker to leverage the inherent flexibility of the Consteel EAF to tackle declining scrap availability and quality. The continuous charge makes the process robust to the variation of the scrap density, quality and content of volatile compounds. At the heart of the system is the new Consteel Evolution, based on a full-platform EAF with a single-point roof lifting system. This combination has the benefits of energy efficiency, reduced workforce, increased reliability, improved productivity and reduced environmental impact.
The new Consteel furnace will be equipped with Consteerrer, a technology jointly developed by ABB and Tenova as part of an exclusive global partnership agreement. Consteerrer is an application of ABB’s unique ArcSave non-contact electromagnetic stirring technology, designed specifically for continuous charging EAFs. It reduces thermal losses, increases melt rate, rapidly homogenises the liquid steel, and reduces oxygen content in the bath. The technology can be customised to match the needs of different EAFs and retrofitted on existing units.
“In light of rising commodity and energy costs, and also a greater focus on sustainability, process efficiency is more important than ever,” said global sales manager, Zaeim Mehraban. “Using the unique and proven ABB ArcSave electromagnetic stirring technology found at the core of Consteerrer, Hasçelik will be able increase productivity and energy efficiency in its electric arc furnace process.”
“With this project, Hasçelik is investing to increase its competitiveness within the market of high steel grades,” said Tenova area manager, Davide Masoero. “Scrap characteristics in terms of purity and density are worsening, and the Consteel technology is fundamental to maintaining high quality production.”
Premium slewing rings from SKF SKF South Africa
Motion Control & Drives
SKF’s slewing bearing portfolio spans standard and customised designs across a wide range of types and sizes, backed by advanced monitoring, remanufacturing services and application engineering expertise for demanding industrial applications.
Read more...World’s first fully electric hydrogen fuel cell aircraft engine
Motion Control & Drives
Airbus and MTU Aero Engines are establishing a joint venture to industrialise hydrogen-electric propulsion systems for commercial aviation, combining liquid hydrogen expertise with fuel cell development to support the ZEROe programme’s 2035 target.
Read more...Monopile handling innovations boost offshore wind farm
Motion Control & Drives
Mammoet’s XXL monopile transport system and new MTC 1600 terminal crane are helping offshore wind developers safely marshal and install ever larger monopile foundations, as demonstrated on Van Oord’s Baltic Power project.
Read more...Automation without the mega factory Yaskawa Southern Africa
Motion Control & Drives
Mid-sized South African manufacturers are turning to targeted, low-risk automation to solve specific bottlenecks rather than chasing full factory transformation, helped by retrofit-friendly robotics and advanced simulation software.
Read more...Duplex worm gears for precision backlash adjustment
Motion Control & Drives
KHK USA has introduced duplex worm gears that allow precise backlash adjustment through simple axial movement of the worm shaft, eliminating the need for gearbox housing alterations during assembly or maintenance.
Read more...Osterwalder launches multi-plate, fully electric powder press
Motion Control & Drives
Osterwalder Technology has launched the MPneo 480, a 480 kN fully electric multi-plate powder press with up to six cross-pressing modules. Designed for hard metals, ceramics and advanced engineered materials, the press supports complex geometries and offers optional
Read more...Ground helical racks for superior precision and durability
Motion Control & Drives
KHK USA has announced its ground helical rack series, engineered for smooth operation, high torque transmission and long-lasting performance in precision motion systems. The racks are designed for demanding environments such as machine tools, high-speed automation equipment and precision positioning systems.
Read more...SpinDrive launches Magma X100 active magnetic bearing controller
Motion Control & Drives
SpinDrive has launched the Magma X100, a new active magnetic bearing controller platform for applications up to 150 kW. The platform brings oil-free, frictionless bearing technology to mobile machinery, semiconductor equipment and other high-speed rotating equipment at a cost comparable to conventional bearing solutions.
Read more...Sealed split spherical roller bearings deliver rapid installation and reduced downtime SKF South Africa
Motion Control & Drives
SKF Cooper sealed split spherical roller bearings combine a split design with premium engineering to enable rapid installation and simplified maintenance, reducing mean time to repair by up to 70% and keeping operations running in sectors from mining to food and beverage.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version