IT in Manufacturing


Mining the future

October 2023 IT in Manufacturing

Iritron’s Gerhard Greeff and Neels Van Der Walt, reflect on the trend in the mining sector of smart mining and digitising the entire mining value chain, against a backdrop of new technologies and the availability of an often overwhelming plethora of real-time data made available by networking and the ever-growing number of online systems as a result of connectivity.

It is vital to be able to see the wood from the trees and to step back and look at all dimensions, including people, processes, business drivers, information, ESG and technology, and to formulate a strategy and roadmap considering the current maturity of systems and people, gaps that exist, opportunities and dependencies.

An approach adopted successfully by leading global mining houses is to develop a multi-dimensional smart connected mine strategy, blueprint and roadmap. The strategy needs to include the important aspects of people, processes, technology and information, and needs to be aligned with the company’s business and operational strategies. It is also important to consider contemporary global mining trends, including the digititalisation of the mining value chain, and trends such as connected machines and connected workers. The growing importance of the triple bottom line of people, planet and profit to ensure sustainability and compliance to ESG regulations and responsibilities, necessitates the need to include these aspects in the consideration for the smart connected mine strategy. A good strategy will follow a phased approach, with a high-level implementation roadmap that takes into consideration technology and resource maturity, dependencies, and short-, medium- and longer-term objectives.

Technology

The smart connected mine strategy must address and include opportunities that are aligned with contemporary trends in mining globally, and the emergence of new technologies. This includes the digitalisation of the mining value chain, autonomous remote mining, mining operations management, IIoT, smart sensors, industrial AI and ML, Industry 4.0, and integrated remote operating centres.

Alignment with high-level business and operational strategies is of the utmost importance to ensure alignment of technology with business goals. This will ensure buy-in from C-suite executives, and the adequate allocation of resources needed for the implementation of the strategy.

People

The connected worker is a major trend in contemporary mining. The smart connected mine strategy will impact all levels of the operation. To ensure the implementation of the strategy is embraced by all, it is important to have input from all levels of the organisation in the development of the strategy. Personnel safety and wellbeing are of the utmost importance and need to be considered too.

Mining operations management

Smart mining operations management (MOM) includes the focus areas of production management, quality management, inventory management, and plant asset management. MOM spans the entire mining value chain, from the face or pit to the port. Leading MOM technology solutions provide for the integration of plant control systems, third-party laboratory information management, and systems and enterprise resource management systems. MOM is the ideal platform for implementing an Industry 4.0 strategy, and can provide for all levels of analytics from foundational analytics to advanced predictive and prescriptive analytics based on AI and ML. Barcoding, QR Codes, RFID, laser volumetric scanning, trackless mobile machinery scheduling and tracking, the connected worker, and smart mobile devices all form part of the MOM technology landscape.

Key business and operational drivers enabled by MOM technology include cost saving, plant optimisation, digitalisation, operational excellence, and providing near real-time visibility into what is happening in the operation. ESG and a safer, cleaner and sustainable operation can be enabled using MOM technology.

The benefits of formulating a multi-dimensional smart connected mine strategy, blueprint and high-level roadmap include the following:

• Allows for the consideration of different options, alternatives and best practices.

• Allows for the consideration of new innovative processes and procedures enabled by technology.

• Ensures best practice is followed, and that the smart connected mining strategy, blueprint, and implementation roadmap are aligned with the business and operational strategy.

• Aligns business stakeholders with the smart connected mine strategy, blueprint, and implementation roadmap.

• Enables smart connected mine initiatives planning and budgeting.

• Serves as the foundation for future smart connected mine projects and initiatives, and assists the business to prioritise these initiatives.

• Allows mine management to be better informed to engage with technology providers, to request quotations, and to evaluate responses.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved