IT in Manufacturing


Making a world of difference with process automation

September 2023 IT in Manufacturing

Across societies and economies, many of us take it for granted that we have reliable power at the flip of a switch, that water flows at the turn of a tap, or that goods are available at our fingertips. What we rarely think about are the sophisticated, interconnected processes, systems, technologies and operations working around the clock to enable everyday life as many of us know it.

ABB’s ‘Making a World of Difference’ programme demonstrates how its automating, electrifying and digital technologies are making a world of difference by enabling industries to become more efficient and sustainable, from hydrogen and mining to water, shipping, emissions monitoring, and automation. ABB’s involvement also extends to hydrocarbons, pulp and paper, ports, food and beverage, and metals. “Our technologies and experts orchestrate industrial processes, machinery and systems to operate seamlessly and efficiently to enable our everyday,” says John Manuell, ABB’s local division manager.

At the heart of this seeming magic, in the background is process automation. For nearly 50 years, automated measurement and control of plants and processes has been central to empowering the industries that provide the basic building blocks of our everyday lives – power, water, metals, minerals, chemicals and transportation.

Today, fuelled by economic and population growth, these industries are working hard to meet one of their greatest challenges: reducing emissions and increasing the share of low-carbon sources in their energy mix. ABB’s integrated automation and electrical systems are essential to supporting industries on their sustainability journey, helping control production, while optimising the use of power and navigating the energy transition.

For more than a century, automation systems have been enabling industries that provide the basic building blocks of our everyday lives. And for over 40 years, ABB has built and maintained a leadership position in DCSs, which are at the heart of some of the largest and most critical operations on our planet. For many producers, a key action is to electrify processes formerly powered by combustion and fossil fuels to enable a transition to greener energy sources. Integrated process and electrical control and power management increase energy efficiency of operations, and reliably incorporate renewable energy sources. Digital technologies furthermore allow experts to cost-effectively design and deploy such integrated systems for efficiency, ease of use, and energy optimisation.

To maximise economies of scale, many plants today produce single commodities. At the same time, demand for customisation drives smaller, specialised plants that are close to the customer. Automation must scale to address these varying needs. Automation is a significant asset base for producers, and often the digital core of the business. As digitalisation progresses, operational and information technology will converge, allowing value-adding applications to run on the ‘edge’ of the process, or in the cloud.

“The control system of tomorrow will leverage new business models that facilitate change, while conforming to workplace expectations. ‘Automation-as-a-service’, with readily accessible and selectable applications, will provide options alongside traditional business models,” predicts Manuell.

Without the energy, materials and commodities that underpin our lives, and the technologies, systems and people that automate, electrify and digitalise the infrastructures that provide them, our world would not be the same. ABB is proud to contribute to orchestrating industries and society to run safer, smarter and more sustainably, and help make the magic behind our everyday lives – through process automation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Transforming pulp and paper with automation and digitalisation
ABB South Africa IT in Manufacturing
The pulp and paper industry in South Africa is undergoing a significant transformation from traditional manual processes to embracing automation technologies. Automation in pulp and paper mills aims to improve various production stages, from raw material preparation to final product creation.

Read more...
New world of process control: A completely web-based process control system
Siemens South Africa IT in Manufacturing
Control technology is crucial for gaining a competitive edge in the process industry. That’s why there’s SIMATIC PCS neo - the innovative ground-breaking process control system by Siemens.

Read more...
Protecting industrial networks with resilient defence
RJ Connect IT in Manufacturing
Network security is no longer just about preventing hacking or data breaches. For operational technology networks, resilient defence and consistent uptime are crucial. They are the core tenets that underpin Moxa’s guarded uptime and resilient defence (GUARD).

Read more...
The metaverse is now: are you ready to reimagine your business?
IT in Manufacturing
The convergence of the digital and physical worlds, driven by spatial computing and the metaverse, is rapidly reshaping business landscapes. This transformation extends beyond the mere novelty of virtual reality headsets and augmented reality filters, signalling a fundamental shift in how organisations operate, collaborate and innovate.

Read more...
AI and cyber security: South Africa’s next battleground
IT in Manufacturing
Artificial intelligence is rapidly becoming a double-edged sword in the world of cybersecurity. In South Africa, where cybercrime is on the rise, AI presents both an opportunity and a threat.Artificial intelligence is rapidly becoming a double-edged sword in the world of cybersecurity. In South Africa, where cybercrime is on the rise, AI presents both an opportunity and a threat.

Read more...
Technology won’t save your business from cyber threats
IT in Manufacturing
Artificial Intelligence is reshaping the landscape of information security, presenting both unprecedented opportunities and significant new threats.

Read more...
Addressing the cooling needs of the modern data centre
Schneider Electric South Africa IT in Manufacturing
The rise in hardware density in data centres is gaining speed and is largely driven by the demands of artificial intelligence and machine learning, requiring more powerful servers and specialised hardware.

Read more...
South Africa’s next cyber security frontier
IT in Manufacturing
AI-powered agents are rapidly transforming how South African businesses operate, from chatbots managing customer inquiries to automated systems processing financial transactions. While these AI-driven assistants increase efficiency and reduce operational costs, they also present a new, and often underestimated, cybersecurity challenge: identity management.

Read more...
Bombardier expands adoption of Siemens Xcelerator for aircraft developmen
Siemens South Africa IT in Manufacturing
Bombardier has expanded its adoption of the Siemens Xcelerator portfolio of industry software for aircraft development.

Read more...
The DeepSeek effect: navigating AI’s new frontier
IT in Manufacturing
DeepSeek has emerged as a game-changer in artificial intelligence, offering a robust platform redefining how businesses approach AI integration. This change is especially important since it opens up AI to a wider range of organisations, including small and medium-sized enterprises that could have previously been priced out of the market.

Read more...