IT in Manufacturing


Plan for the future, yesterday

April 2023 IT in Manufacturing

Schneider Electric and 4Sight have embarked on an exciting project at a prominent South African mining group that sees the partners implementing a value chain optimisation (VCO) solution, which includes AVEVA’s Production Management & Unified Supply Chain offering.


Charl Marais.

The project, which is earmarked for completion by November 2023, will replace the mine’s multi-layered and highly complex Excel-based supply chain environment with two components:

• AVEVA Unified Supply Chain, which plans up to two years into the future, optimising activities such as processing, logistics, inventories and product requirements and provision.

• AVEVA Production Management, which monitors current activities to track conformance to the optimised plans.

“Combined, the two components will allow the mine to plan for future demand, while making provision for activities that have not been completed, or that have deviated from initial planning. The implemented solution therefore becomes a dynamic, repeatable and predictive system that allows the customer to accurately manage its supply chain based on past and future information,” comments Charl Marais, OT Digital Transformation BU manager at 4Sight.

“With the project, we’re providing the mine with a VCO solution that will allow it to manage demand and supply accurately, ensuring that the right material is in the right place without incurring unnecessary expenditure,” says Dr Suven Ramsunder, digital transformation expert at Schneider Electric.

“As a practical example, due to fluctuating fuel costs, it might be more cost effective to use trucks at certain times to transport materials to the various ports, as opposed to trains and vice versa,” adds Marais.


Suven Ramsunder.

Information automated

The current Excel environment is highly complex and managed by a few individuals – a risk factor if one or more individuals are not available. By implementing the VCO solution, the mine will benefit from an automated system that is less reliant on human interaction. Furthermore, the automated system mitigates human error such as finger trouble, which can cause havoc in a manual environment, thus delivering reliable information across the various systems on the mine’s sites.

This does not imply that people are not essential, as Schneider Electric and 4Sight recognise that people are the lifeblood of an organisation. The aim of this solution is to enable the relevant personnel to be more efficient and effective in their duties, without the added stress of a complex system. A fully automated system also delivers answers in minutes and can be run frequently, unlike the current system, which delivers forecasting slower and less frequently.

Schneider Electric’s products are vendor neutral, which means the VCO solution will integrate with the mine’s current systems, driving down costs in replacing existing equipment and overcoming interoperability challenges. Ultimately, Schneider Electric and 4Sight aim to provide the mining group with an optimised supply chain to deliver on time, reliable and actionable information, save on costs, and enhance operations.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Advanced process control for the IRP
Schneider Electric South Africa Electrical Power & Protection
One of the main challenges in implementing South Africa’s Integrated Resource Plan is ensuring grid stability while integrating renewable energy sources and balancing fluctuating energy demands. Advanced process control can play an important role.

Read more...
The reimagined building of today and tomorrow
Schneider Electric South Africa IT in Manufacturing
Retrofitting a building is a truly practical way of achieving energy efficiency, compliance and long-term competitiveness.

Read more...
The Konecranes portal, a benchmark in data supply
IT in Manufacturing
The newly launched Konecranes Portal takes online communications to the next level through its single point of access to its digital customer platforms.

Read more...
End-to-end security across IT and OT environments
IT in Manufacturing
Siemens is collaborating with Accenture to offer 24/7 managed IT/OT security operations centre services, providing end-to-end security across IT and OT environments.

Read more...
Mitigating cybersecurity threats
IT in Manufacturing
Wesco is a world leader in electrical, communications and utility distribution and supply chain services and a member of the Rockwell Automation PartnerNetwork programme. To build their cybersecurity portfolio, Wesco turned to two Rockwell Automation offerings, a security posture survey and threat detection services.

Read more...
MRO inventory optimisation
RS South Africa IT in Manufacturing
Maintenance, repair and operations inventory optimisation is not just a technical concern, it is a strategic priority for industries that depend on operational reliability and efficiency.

Read more...
Liquid cooling solutions for hyperscale data centre environments
Schneider Electric South Africa IT in Manufacturing
Schneider Electric has unveiled its world-leading portfolio of end-to-end liquid cooling solutions for hyperscale, colocation and high-density data centre environments, engineered to enable the AI factories of the future.

Read more...
Corrosion in data centre cooling systems
IT in Manufacturing
Taking proactive steps to fight corrosion is critical to maintaining healthy cooling towers alongside data centres.

Read more...
Smart assistant supports troubleshooting and analyser maintenance
IT in Manufacturing
The Siemens Industrial Copilot for process analyser technology is a smart, offline assistant that supports technicians in troubleshooting and maintaining analysers.

Read more...
AI and the smart factory
Schneider Electric South Africa IT in Manufacturing
Imagine walking into a factory where machines can think ahead, predict problems before they happen, and automatically make adjustments to realise peak performance. This isn’t science fiction; it’s happening right now as AI transforms how we run industrial operations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved