Maintenance, Test & Measurement, Calibration


How are infrared cameras calibrated?

October 2021 Maintenance, Test & Measurement, Calibration

Knowing the exact value of the radiation temperature is essential for the calibration process. It can be measured either by using a contact thermometer (in combination with the determination of the emissivity) or a transfer standard infrared thermometer. This value can then be used to determine the device constant for the initial calibration of the infrared sensors. The calibration temperature should be near the temperatures which occur at the respective applications.

Instrotech, the local supplier of Optris products, makes use of a transfer standard radiation thermometer CTlaser-PTB to measure the radiation temperature of a reference source. This instrument needs to be traceable to the international temperature scale from 1990 (ITS-90), so it is calibrated regularly by the PTB (German National Metrology Institute).

ITS-90 is a good approximation of thermodynamic temperature. It is based on 17 well-reproducible fixed values such as melting points of highly pure metals. Within the framework of ITS-90 the CTlaser-PTB is compared to national temperature standards from the PTB. This comparison within a closed chain of comparative measurements with a known uncertainty in measurement takes place regularly.

Based on the CTlaser-PTB, Optris produces the CTlaser- DCI as a high-precision reference IR thermometer for its customers. The DCI units are produced with pre-selected components supporting high stability of measurement. In combination with a dedicated calibration at several calibration points, the CTlaser-DCI achieves higher accuracy than units from series production.

Optically, an IR thermometer is described by the distance-to-spot ratio (D:S). Depending on the quality of the optics, a certain amount of radiation is also received from sources outside the specified measurement spot. The maximum value here equals the radiation emitted by a hemispheric radiant source. The respective signal change in correlation with a resize of the radiation source is described by the Size-of-source effect (SSE). As a result of this correlation, manufacturers of IR thermometers use accurately defined geometries for the calibration of their units, meaning that depending on the aperture of the radiation source (A) a distance (a) between the IR thermometer and the reference source is defined. Thus, the value specified in datasheets and technical documentation as measurement field is in general a certain defined percentage of this radiation maximum – values of 90% or 95% are common.

Optris has up-to-date in-house laboratories which fulfil the mandatory requirements for calibration stations. When issuing calibration certificates, it is not only the laboratory temperature and humidity that is documented but also the measurement distance and source diameter (calibration geometry).

Ambient temperature referencing source BR20AR

To improve the specified camera accuracy of the PI 450i T010 camera, a reference source with a high emissivity and a stable and known temperature must be positioned close to the subject to be scanned. The BR 20AR Ambient referencing source is equipped with a temperature probe with 0,1°C accuracy.

By integrating this highly accurate reference signal with the PIX Connect software, camera uncertainties resulting from device adjustment, ambient temperature drift and short-term stability, can be reduced to a system accuracy of 0,5°C. Other BR20AR features include:

• Reference radiator with high emissivity ideal for IR camera-based fever screening applications.

• Integrated 16-bit digital temperature sensor with 0,1 °C accuracy.

• Mounting bracket – adjustable for either ceiling or wall mounting.

• Plug-and-play installation with 20 m cable and suitable PIF connector.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Noncontact infrared temperature control in aluminium rolling process
Instrotech Temperature Measurement
The aluminium rolling process is critical to the aluminium manufacturing industry, where precise temperature measurement is essential for ensuring high-quality product output and protecting equipment. The Optris long-wavelength camera can accurately measure strip temperatures in cold rolling and coiling applications.

Read more...
Rotary atomisers for efficient paint spraying
Instrotech Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.

Read more...
Automated test and measurement
Comtest Maintenance, Test & Measurement, Calibration
Comtest, in partnership with global brands, provides customised solutions with integrated hardware and software for efficient testing and data collection.

Read more...
Quality process control instrumentation
Instrotech Temperature Measurement
Instrotech is a leading provider of high-quality process control instrumentation and industrial automation solutions that are designed to optimise efficiency, reliability and safety across industries.

Read more...
Advanced field calibrator and communicator
Maintenance, Test & Measurement, Calibration
The Beamex MC6 is a high-accuracy field calibrator that offers automatic calibration capabilities for pressure, temperature and various electrical signals.

Read more...
Inline particle measurement
Mecosa Maintenance, Test & Measurement, Calibration
Part of the SOPAT family, Parsum has for more than 20 years stood for the measurement of particles in a running process - without sampling and without a laboratory.

Read more...
Inline analysis measurement technology
Mecosa Maintenance, Test & Measurement, Calibration
SOPAT develops and sells a photo-optical and image-based inline analysis measurement technology that quantitatively characterises particulate multi-phase systems. The software provides real-time analysis of particle size distribution.

Read more...
UV water treatment system
Maintenance, Test & Measurement, Calibration
bestUV is an innovative manufacturer of professional ultraviolet (UV) water treatment systems for industrial markets.

Read more...
RS PRO a key partner for planned maintenance
RS South Africa Maintenance, Test & Measurement, Calibration
RS PRO, the own-brand of RS, offers a comprehensive selection of over 80 000 products spanning all industries and technologies.

Read more...
WearCheck leads the way in condition monitoring
Wearcheck Maintenance, Test & Measurement, Calibration
Minimising maintenance costs of mining and power-generating machinery and maximising its operational efficiency – these goals form the foundation of the proactive/preventive maintenance services provided by the expert technicians at condition monitoring specialist, WearCheck.

Read more...