Festo is launching its Smart Soft Stop solution that provides a 50% speed increase of linear movements in pneumatics. With conventional technology, increased speed of operation requires increased acceleration resulting in a build-up of kinetic energy, which has to be controlled and transformed during the deceleration phase without damaging the flow control valves, end position cushioning and shock absorbers. This new system features minimal vibration, self-optimisation, increased productivity and simple installation.
The Smart Soft Stop solution supplies a controlled, opposing air supply before the stroke is completed. A typical, standard rodless drive unit with shock absorbers is capable of 13 double strokes in 20 s. The same drive without shock absorbers or sensors coupled with a linear potentiometer completes 21 double strokes in the same time. It also requires no adjustments and programming to boot. A DGP/L series cylinder, which is equipped with a type MLO-POT linear potentiometer, as well as an MPYE 5/3-way-proportional valve, is required. The controller continuously compares set-point and actual positions at the drive and optimises cylinder movements with the proportional valve.
The load, the cylinder diameter and the stroke are configured at the SPC 10 control unit with six DIP switches. When the teach-in key is activated, the controller memorises the positions for both stops, as well as frictional influence. Changing operating conditions are continuously compensated for by means of powerful adaptive control techniques.
Movement into the end positions is fast, impact-free and quiet, and high cycle frequencies, as well as improved productivity are achieved. The Smart Soft Stop sub-system can be integrated into the control sequence with only two digital inputs and outputs presenting new applications for pneumatics instead of more expensive, end-position-controlled electromechanical axes.
Robotic filling systems for the pharmaceutical industry
Motion Control & Drives
Pharma Integration, a leading pharmaceutical manufacturer, aims to replace traditional mechanical filling lines with compact, fully automated systems that are 100% robot-driven using machines known as Azzurra. Their integrated Faulhaber drives play a crucial role in the fill-finish process, ensuring the highest precision and safety across multiple production steps.
Read more...New generation soft starter ranges
Motion Control & Drives
Schneider Electric has launched its new generation Altivar ATS430 and ATS490 soft starter ranges in Anglophone Africa, the latest innovations in motor control technology.
Read more...Machinery maintenance and the hidden cost of fuel adulteration
Motion Control & Drives
Fuel adulteration is one of the most insidious threats to industrial machinery, safety and environmental compliance. Craig FitzGerald, chief executive officer of ISO-Reliability Partners, discusses how this widespread issue undermines mechanical performance and operational safety, and also poses significant legal and financial risks.
Read more...Sensorless control of brushless
Motion Control & Drives
Many applications would benefit from a brushless motor without a sensor. A method developed by maxon is now setting new standards for precision and reliability.
Read more...Precise information in the cockpit with FAULHABER stepper motors
Motion Control & Drives
For the display of Bugatti’s upcoming luxury model, Tourbillon, something truly special will be presented. Instead of a digital version, the driver will see a genuine Swiss timepiece behind the steering wheel.
Read more...Complete mine hoist systems
Motion Control & Drives
From friction to single and double drum hoists, ABB is a complete supplier of various types of mine hoist systems.
Read more...Innovative braking technology for heavy-duty hoists
Motion Control & Drives
The electro-hydraulic disc brakes in the DX series from RINGSPANN have been re-engineered, and are proving to be a trendsetter in the holding and emergency stop systems in the hoists of heavy-duty and container cranes.
Read more...The environmental benefits of correct lubrication storage
Motion Control & Drives
While selecting the right lubricant for an application is key, how that lubricant is stored between applications is an often overlooked but critical aspect of reducing contaminants in machinery across a plant or site.
Read more...Sustainability is transforming fluid power
Editor's Choice Motion Control & Drives
Sustainability is reshaping the future of fluid power. With the growing demand for cleaner, more efficient technologies and tightening global regulations, fluid power systems are being re-engineered for higher efficiency, lower emissions and reduced material usage.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.