Smart features increase crane safety
June 2025
Motion Control & Drives
The newly launched Konecranes S series hoist offers a large bouquet of smart features which not only increase lifting device safety, but also deliver a higher level of operator protection. “Skimping on crane and crane operator safety can lead to major accidents that no company wish to experience,” said Ian Grobler, sales manager for Konecranes and Demag South Africa.
“Smart features give you greater control of material handling in your production processes. From the moment operators take charge of the crane their work becomes easier and safer due to the reduced chance of human error,” said Grobler, adding that the S series hoist also features Konecranes’ world leading synthetic wire rope that offers advantages such as higher strength, reduced weight and increased durability, particularly in light to medium lifting applications where safety and less maintenance are key requirements.
Benefits of smart features
Konecranes, acknowledged as a leader in crane component design that translates into a safer and more productive lifting experience, offers a wide range of smart features that can be activated upon requirement, such as:
Slack Rope Prevention: When using a lifting device such as a coil tong, pressing tool tong or lifting beam, Slack Rope Prevention will prevent hoist ropes from becoming slack and the lifting device from falling or tilting.
Microspeed and inching: Heavy lifting in assembly can mean highly accurate positioning in a tight space as needed. Microspeed makes movement slow and exact, and inching allows the operator to move the loads in small increments.
Working Limits: Used occasionally when you have transport vehicles entering your facility, Working Limits builds temporary walls where the crane is designed to automatically stop.
Sway control and active sway control: Controlling the acceleration and deceleration of the bridge and trolley allows faster load handling and more precise positioning while reducing the risk of damage to the load, crane and surrounding area. Sway Control dampens existing load sway.
Snag Prevention: Stops crane movement if the hook, sling or load accidentally catches on something. Snag Prevention helps to prevent damage the load, crane and operational areas.
Target Positioning: Moves the load from one of eight possible home positions to one of 120 pre-set target positions. Target Positioning reduces cycle times and enhances safety.
Many other features such as Hook Centering, Follow Me, Advanced Speed and Extended Range, Load Floating and Hoisting Synchronisation offer safety elements in addition to their prime function of reducing wear on mechanical parts and increasing productivity.
Konecranes’ smart features are already installed in the S series and are easily activated. They can also be loaded onto existing cranes. “We can customise a package of the smart features that are required to suit a customer’s production and operational requirements. Ultimately, they enable the operator to have greater control of the crane which leads to a safer environment, increased production, less downtime and smart operator performance,” explains Grobler.
Consultative process
“Our goal is to get everyone home safe, every day. The S series with its smart features and synthetic wire rope is another way we showcase our experience and expertise and how it can make a difference on the factory floor. Our lifting equipment is designed with an operator’s safety being paramount. We engage with our customers through a consultative, open and transparent approach so that we can deliver measurable improvements that embrace safety, productivity and sustainability,” concluded Grobler.
Further reading:
igus puts 3D-printed wear materials to the test
igus
Motion Control & Drives
A new igus white paper compares its tribological iglidur 3D-printing materials directly with conventional POM, reporting lower wear, more stable friction and up to ten times longer service life in gear testing for customised, low-volume and replacement components.
Read more...
SEW-EURODRIVE’s expanded local engineering capability
SEW-EURODRIVE
Editor's Choice Motion Control & Drives
At Electra Mining Africa, SEW-EURODRIVE demonstrated how its expanded local engineering capability, digital technologies and lifecycle support strategy help customers improve reliability, energy efficiency and total cost of ownership across the full life of their drive assets.
Read more...
Latest Danfoss automation drive
Bearing Man Group t/a BMG
Motion Control & Drives
BMG has launched the Danfoss iC7-Automation enclosed variable speed drive range in South Africa, backed by significant local stockholding of 400 V models up to 710 kW, approved warranty workshops, and DrivePro digital asset management support.
Read more...
Severe-duty workhorses powering mining
Motion Control & Drives
Mining machines such as rock crushers, pumps and conveyors need motors that combine high torque with robust enclosures, seals and cooling. WEG Africa explains how severe-duty motors deliver more than a decade of reliable performance in harsh conditions while meeting modern energy-efficiency standards.
Read more...
Looking beyond the spec sheet when choosing motion architecture
Motion Control & Drives
When machine builders focus only on torque, speed and price, engineering time, integration effort and long-term maintainability get overlooked. Kollmorgen explains how thinking at the system level, not the component level, leads to better motion architecture choices.
Read more...
Economy drive system closes the drive gap in the entry-level segment
Beckhoff Automation
Editor's Choice Motion Control & Drives
Beckhoff has launched an economy drive system pairing its new AX1000 servo drive and AM1000 servomotor with the AF1000 dual-axis variable frequency drive on a shared EtherCAT platform, targeting series machines and price-sensitive markets without sacrificing TwinCAT integration or functional safety.
Read more...
SEW-EURODRIVE showcases modernisation and lifecycle support at Electra Mining Africa 2026
SEW-EURODRIVE
Motion Control & Drives
At Electra Mining Africa 2026, SEW-EURODRIVE showed how it has expanded beyond equipment supply into integrated engineering solutions, plant modernisation and long-term lifecycle support for mining and industrial operators across Africa.
Read more...
Mammoet supports critical heavy lift and marine activities for topsides
Motion Control & Drives
Mammoet provided specialised heavy lift and marine logistics support for the Munin topsides on Aker BP’s Yggdrasil North Sea development, including a complex transshipment operation and a tidal-window load-out classified as a Class 1 operation.
Read more...
High voltage need not mean high complexity
Motion Control & Drives
Kollmorgen has extended its Essentials motion platform into 400 to 480 V high-voltage applications, allowing machine builders to right-size their motion systems without stepping up to unnecessarily complex or over-specified solutions.
Read more...
Sinamics G200 frequency converter for general applications
Siemens South Africa
Motion Control & Drives
Siemens has expanded its Sinamics portfolio with the G200, a compact general-purpose frequency converter that supports Profinet, TIA Portal integration and built-in safety and cybersecurity functions for a wide range of industrial drive applications.
Read more...