October 2019System Integration & Control Systems Design
Water licences carry a ‘Burden of Proof’ that the licence holder will not harm the environment or the water system through its activities. This covers the use of water from the system and the responsible discharge of water back into it. Water quality, as a part of environmental responsibility, is a key element to triple bottom line reporting, with responsible water licencee operators needing to provide data for licencing authorities and compliance data for reporting. Omniflex has tackled the challenges for this type of remote monitoring application head on and has dealt with a number of key issues:
• Remote and unmanned sites.
• Solar power.
• Vandal proofing.
• Automated operation 24/7/365.
• Enterprise aggregated data over large geographic areas.
• Maintained historical data.
• Early warning of accidental spillage/releases.
This type of project requires monitoring systems be installed at key sites to track mine water outflows, ensuring that the mine has a complete view of its discharge and treatment of wastewater over its entire operation. Data collected is shared internally across the enterprise to processing plants and to a GIS system for open reporting, also to the Department of Water Affairs for transparency. Analytical measurements that can be incorporated into the system include:
• Flow rate.
• Total flow.
• Dissolved oxygen.
• pH.
• Conductivity.
• Turbidity.
Management objectives
Omniflex provides a cost effective adaptable solution from single point small systems to large corporate enterprise monitoring, allowing the integration of existing equipment and legacy systems to provide the management tools for an aggregated view of the enterprise without the labour intensive capture and collation process. Real-time alerts for abnormal conditions and early warning of accidental spillages/releases are provided through SMS or email services, ensuring the right people are kept informed. The system also enables automated reporting via email or manual download for compliance management, driving environmental action plan reporting
Modernising acid cooler protection without disrupting production Omniflex Remote Monitoring Specialists
Maintenance, Test & Measurement, Calibration
Omniflex has supplied an advanced anodic protection control system to phosphate producer Foskor, replacing a legacy transformer rectifier system while maintaining uninterrupted production. The distributed PowerView CP solution provides remote monitoring and DCS integration.
Read more...Why integration defines the next competitive edge in pulp and paper
System Integration & Control Systems Design
ABB’s Arvin Ramjee argues that fragmented automation, assembled from different suppliers at different stages of a plant’s lifecycle has become one of the pulp and paper industry’s most overlooked commercial risks, and that true integration, rather than surface-level connectivity, is what delivers measurable business value.
Read more...Integrated automation enhances water treatment at dairy facility Process Dynamics
System Integration & Control Systems Design
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and reverse osmosis system at a major South African dairy processing facility, achieving a 50% reduction in the client’s water utility costs.
Read more...Intelligent process control is reshaping cement production in Africa
System Integration & Control Systems Design
Advanced process control, predictive analytics and automation are helping African cement producers cut energy use and stabilise output as they contend with rising electricity costs and tighter margins.
Read more...Upgrading alarm systems for critical industries Omniflex Remote Monitoring Specialists
PLCs, DCSs & Controllers
Omniflex’s OMNI16R alarm annunciator platform provides a direct replacement for legacy CSA systems such as MPAS 90 and SA9100, enabling operators in oil and gas, nuclear and power generation to modernise alarm infrastructure without sacrificing the clarity required for safe operations.
Read more...Process Dynamics – Integrated Automation for Dairy Water Treatment Process Dynamics
System Integration & Control Systems Design Project and industry
Process Dynamics delivered the electrical, instrumentation, control and automation integration for an advanced water treatment and Reverse Osmosis (RO) system at one of South Africa’s ...
Read more...New SI programme strengthens Schneider Electric’s partner ecosystem Schneider Electric South Africa
System Integration & Control Systems Design
Schneider Electric’s SI Energise 2.0 programme offers system integrators a competency-based framework to develop deeper expertise in EcoStruxure and AVEVA software, enabling them to deliver full-lifecycle industrial automation solutions.
Read more...AI and smart solutions for underground proximity detection systems
System Integration & Control Systems Design
Booyco Electronics explains why fitting proximity detection systems underground is far more complex than installing sensors, and how integration, data and intelligent analytics are helping mines manage the challenge.
Read more...Rethinking corrosion protection in process plants Omniflex Remote Monitoring Specialists
Maintenance, Test & Measurement, Calibration
Remote monitoring is changing how cathodic and anodic protection systems are managed in process plants, giving operators continuous visibility of corrosion protection performance and enabling more proactive maintenance decisions.
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