Nick Denbow’s European report: Ex-rated site inspection video camera transmits remotely
August 2019
Editor's Choice
Librestream and ecom, a brand of the Pepperl+Fuchs group, announced a major collaboration at the Offshore Technology Exhibition in Houston in May. This joint development aims to ease and improve safety inspections and on-site work in any zoned hazardous locations, using their Onsight Cube-Ex wearable camera.
In a video example of a site inspection on a newly installed pressure gauge, the work instructions are initiated on a conventional communications device by scanning the bar coded tag. This takes the operator through the initial stages, and then calls for initiation of the Onsight Cube video camera, which links to his phone system, and contacts the office based technician. The technician can then see the gauge, and control the camera, even initiating a thermal imaging mode to read temperatures. Should anything need a further check, the technician can link the video by phone to the design engineer or equipment supplier, who can see the Ex-area site images on their smartphones. Any action is then agreed, or the equipment installation approved, and the video and phone records are retained on the system.
Unique wearable inspection tool
Librestream and ecom worked together to design, build, and certify this unique inspection tool for oil, gas and petrochemical plant workers in Ex-rated environments. By providing products that support safety, efficiency, and collaboration in the oil and gas industry, the Cube-Ex can ensure that work inside and outside hazardous areas is safer, more flexible, and more efficient than ever.
Using the Cube-Ex, workers in a process facility, a petrochemical plant or an oil and gas facility can safely inspect processes and analyse complex assets. By pairing the Cube-Ex with the intrinsically safe ecom 4G/LTE smartphone, Smart-Ex or tablet Tab-Ex, workers can remotely control the camera, view HD video and thermal imaging, or capture and annotate pictures or recordings from a safe distance. The Cube-Ex provides flexibility for workers to wear securely on a hardhat for hands-free inspections, attach to a monopod for hard to reach locations, or mount on or near equipment to enable viewing from afar.
“The Cube adds a new dimension to the traditional wearable category and delivers critical information to these digital workers,” stated Kerry Thacher, CEO, Librestream. “With ecom, we partnered with the clear leader in intrinsically safe hardware to bring the world’s first multi-purpose wearable with thermal imaging to the hazardous location market.” ecom will also offer the product under the brand ‘ecom Ex-Camera Cube 800’. Roolf Wessels, managing director, of ecom added: “We’ve seen strong demand from customers for a companion device that brings thermal and wearable camera capabilities to hazardous location inspections. With Librestream, we shared a common vision to outfit workers with new digital tools. By adding the Cube 800 Ex-camera to our mobile worker ecosystem, our customers gain a valuable and unique tool that can improve safety and overall efficiency.”

The Onsight Cube is also suitable for use in aircraft inspections and for industries where intrinsic safety is not required such as sewage plants, pumping stations and industrial and manufacturing locations. Deliveries of both intrinsically safe and industrial versions commenced in June, from the Librestream plant in Winnipeg, Canada.
Nick Denbow spent thirty years as a UK-based process instrumentation marketing manager, and then changed sides – becoming a freelance editor and starting Processingtalk.com. Avoiding retirement, he published the INSIDER automation newsletter for 5 years, and then acted as their European correspondent. He is now a freelance Automation and Control reporter and newsletter publisher, with a blog on www.nickdenbow.com
Further reading:
South Africa’s space balls
Editor's Choice News
South African engineers are preparing to take low-frequency radio astronomy to the Moon with three locally developed B.A.L.L.S. spheres aboard China’s Chang’e-8 mission. This could pave the way for a 55-antenna lunar array and marks another step in the country’s growing space engineering capability.
Read more...
Practical tips to build a successful engineering career
Editor's Choice
Award-winning civil engineer, Tinashe Mukalela of AvenirHoldings shares ten practical tips for young engineers navigating a competitive job market, from professional registration and mentorship to emotional intelligence and leadership development.
Read more...
Why mining operations need local lightning early warning
Senseca
Editor's Choice Electrical Power & Protection
Lightning can develop into a serious mining hazard before the first local strike, leaving crews little time to stop work and reach safety. Local early-warning technology can provide valuable lead time, allowing mines to connect developing storm conditions to defined trigger actions that protect people, explosives and equipment.
Read more...
XPlanar aids innovation in laser processing
Beckhoff Automation
Editor's Choice Motion Control & Drives
Aalborg University is among the first in the world to test Beckhoff’s XPlanar intelligent transport system in advanced laser processes, achieving micrometer-precise workpiece positioning and dramatically shorter lead times compared with traditional tool-based manufacturing.
Read more...
The wireless route to safer, more efficient mining operations
Emerson Automation Solutions
Editor's Choice Sensors & Transducers
Modern wireless level measurement technologies are helping mining operations improve process control, increase safety and reduce installation costs. Emerson’s Rosemount 3408 wireless non-contacting radar level transmitter uses 80 GHz frequency-modulated continuous wave radar with HART communication to reach remote assets where cabling is impractical.
Read more...
Nine things your emergency control room must now have
Oculus Operational Innovations
Editor's Choice IS & Ex
A new South African regulation, effective since March 2025 with no transition period, sets out nine mandatory requirements for underground mine emergency control rooms, and specifies who must be in charge at all times.
Read more...
AES maintains a strong value and safety stance on boiler retrofits
Editor's Choice
When retrofitting and upgrading boilers, operational experience, technical knowledge of different boiler types, operating conditions and water treatment count. Through operating 79 boilers, AES knows what works and what does not.
Read more...
The data-driven path to sustainable manufacturing
ifm - South Africa
Editor's Choice Sensors & Transducers
Smart automation is closing the gap between operational efficiency and environmental responsibility, and the data to do it is already inside the plant. With ifm’s sensing and digitalisation technologies, manufacturers can turn machine intelligence into measurable sustainability gains.
Read more...
The hydrogen economy is moving from concept to industrial reality
VEGA Controls SA
Editor's Choice Pressure Measurement & Control
Scaling the hydrogen economy requires safe, efficient and tightly controlled processes across generation, storage, distribution and end use, underpinned by accurate instrumentation for pressure, temperature, level and flow measurement.
Read more...
Dynamic control of industrial solar plants and energy storage systems
Beckhoff Automation
Editor's Choice IT in Manufacturing
Spanish group, Power Electronics uses Beckhoff embedded PCs and TwinCAT software to achieve switching times of 110 ms across solar and battery storage systems, enabling the delivery of grid support services that command higher energy prices.
Read more...