IT in Manufacturing


Smart irrigation reduces growing costs

August 2018 IT in Manufacturing

Founded in 2008, Shock Wave Engineering provides Internet of Things (IoT) solutions in the agriculture and mining industries. The company provides systems for both standard and customised development projects and is a sought-after solutions provider for its ability to address unique problems in specialised areas.

The challenge

In agriculture, Shock Wave Engineering focuses on reducing the water usage per unit of crops produced, as well as improving the energy efficiency and maintenance needs of the pumps used for centre pivot irrigation systems. The company had previously developed its own cloud platform to achieve this goal, but experienced serious scalability and flexibility limitations.

There are several variables influencing a pivot system’s efficiency (e.g. worn pumps, incorrect pump sizes, small or blocked pipelines, and excessive pivot pressure among others). Therefore, running pivot systems sub-optimally results in high energy consumption, unnecessary water usage and increased maintenance costs. The result is a reduction in farm profitability. A broken pump or pipe, at a critical time in the growing phase, can lead to crop failure. Similarly, over or under-watering could have the same result.

The solution

To overcome the scalability and flexibility issues, as well as assist clients to optimise their water and energy usage, Shock Wave Engineering uses the PTC ThingWorx platform, supplied by 1Worx in sub-Saharan Africa. The ability to have real-time visibility into a system’s performance, to identify system bottlenecks and improve operational efficiencies, is a core feature of the Shock Wave system. It also provides actionable insight through the use of real-time alerting, making it possible to respond quickly to problems, and to manage by exception, saving time, effort and money.

The result

Since implementing the ThingWorx-based Smart Connect Pivot Irrigation System, Shock Wave Engineering has been able to improve client water and energy consumption with a typical energy savings of around 40%, and a guaranteed energy savings of 15%. One of its clients saves the equivalent of a dam full of water every two years. This smart digital solution reduces the energy, water and maintenance requirements of irrigation systems in the agriculture industry, thereby reducing the cost per unit of produce.

ThingWorx platform

The ThingWorx Industrial Innovation Platform is a complete, end-to-end technology solution that enables industrial businesses to unlock the value of the IoT. It delivers the tools and technologies needed for rapid development and deployment of powerful applications and augmented reality (AR) experiences.

The platform includes compatible modules that deliver the functionality, flexibility and agility enterprises need to implement IoT apps and AR experiences. This includes industrial connectivity, analytics, application enablement, orchestration and AR authoring.

ThingWorx delivers:

• Purpose-built platform: the platform contains specific functionality designed with the scalability and security to grow as a business expands.

• Rapid development, deployment, and extensibility: platform modules come together via the ThingModel– a true digital representation of a physical object – enabling apps and experiences to be delivered quickly and easily.

• Ultimate flexibility: the platform can be deployed in the cloud, on premise, or a hybrid of the two. Apps and experiences are made available to users in multiple formats – desktop, web and mobile and AR. Integration with external data sources simplifies processes and ensures more meaningful results.

• Vibrant ecosystem: ThingWorx partner ecosystem offers one of the world’s largest networks of IoT-focused companies, and ThingWorx partners offer a wide range of products and services that simplify, accelerate, or enhance processes and strategies for industrial IoT.

Industrial connectivity

The Industrial Internet of Things leverages existing technologies in industrial settings – including machine-to-machine communication and automation technologies – and incorporates newer big data and machine learning technologies to enable smart, connected machines.

Meet 1Worx

1Worx is the sole ThingWorx supplier for sub-Saharan Africa with a client base that includes companies in the mining, agricultural and manufacturing industries. 1Worx has a highly competent team of subject matter experts that includes certified ThingWorx associate developers, as well as a certified ThingWorx trainer. 1Worx prides itself on creating awareness around Industry 4.0 in South Africa through programmes at academic institutions and ThingWorx training.

For more information contact Duan Gauché, 1Worx, +27 83 327 7069, [email protected], www.1worx.co





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Transforming battery manufacturing processes
IT in Manufacturing
Siemens and Hirano Tecseed, a Japanese machine builder, are partnering to transform battery manufacturing processes.

Read more...
From Trojan takeovers to ransomware roulette
IT in Manufacturing
Cisco’s Cyber Threat Trends Report offers a comprehensive and overview of the evolving cybersecurity landscape, leveraging its vast global reach through the analysis of DNS traffic.

Read more...
The road to decarbonisation in mining
IT in Manufacturing
The mining industry is a key player in global carbon emissions, and ABB’s eMine is at the forefront of efforts to drive the sector’s decarbonisation.

Read more...
Siemens democratises AI-driven PCB design for small and medium electronics teams
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software is making its AI-enhanced electronic systems design technology more accessible to small and mid-sized businesses with PADS Pro Essentials software and Xpedition Standard software.

Read more...
Siemens’ PAVE360 to support new Arm Zena Compute Subsystems
IT in Manufacturing
Siemens Digital Industries Software is expanding its longstanding relationship with Arm and adding support for the newly launched Arm Zena Compute Subsystems in its PAVE360 software, designed for software-defined vehicles

Read more...
Empowering OEMs in industrial automation
Schneider Electric South Africa IT in Manufacturing
Organisations are increasingly focusing on empowering OEMs within the industrial automation sector

Read more...
Fortifying the state in a time of cyber siege
IT in Manufacturing
In an era where borders are no longer physical, South Africa is being drawn into a new kind of conflict, one fought not with tanks and missiles, but with lines of code and silent intrusions. The digital battlefield is here, and cyber space has become the next frontier of conflict.

Read more...
Levelling up workplace safety - how gamification is changing the rules of training
IT in Manufacturing
Despite the best intentions, traditional safety training often falls short, with curricula either being too generic, too passive, or ultimately unmemorable. Enter gamification, a shift in training that is redefining how businesses train for safety and live by those principles.

Read more...
Reinventing data centre design: critical changes to meet surging
Schneider Electric South Africa IT in Manufacturing
AI technologies are pushing the boundaries of what is possible which, in turn, is presenting data centres with a whole new set of challenges. Fortunately, several options are emerging which include optimising design and infrastructure for efficiency, cooling and management systems

Read more...
Watts next - can IT save the planet
IT in Manufacturing
The digital age’s insatiable demand for computing power has collided with an urgent and pressing need for sustainability. As data centres and AI workloads consume unprecedented energy, IT providers are pivotal in redefining how technology intersects with environmental stewardship.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved