Editor's Choice


Nick Denbow’s European report: Process plants as weapons of war

February 2018 Editor's Choice News

Malware over the Internet has replaced the large gunboat that was dispatched in previous times – say 200 years ago – to send a message to the heart of a rival nation, indicating that relationships were becoming a little frosty. Then submarines and ICBMs were introduced, as less vulnerable to counter-attack, and providing hidden strength to be activated when necessary. The same applies to malware, in that once it is in place the weapon can be hidden and remain dormant until required. However, with any new missile system or weapon, the routing, targeting and performance of the latest versions have to be tested, and often this testing can be observed and monitored.

For any nation or group with an evil intent against another, this gives a major opportunity to cause chaos or damage to the infrastructure or manufacturing operations of a target country. This was seen in 2010 with Stuxnet, the Malware targeted at Siemens controllers in Iranian nuclear centrifuge installations. The source of the virus (officially) was never traced, but it was thought to have been from Israel, possibly with support from the USA. So Iran saw the effectiveness of this approach, and then developed the Shamoon virus, which caused major damage to all networked PCs at Aramco in Saudi Arabia in 2012. A further variant of Shamoon was unleashed in 2016/17, targeting ordinary computer systems around the Persian Gulf, as well as in Saudi Arabia.

Malware at dawn the new weapon of choice

Following these events, many cybersecurity service businesses and departments appeared, in addition to those which were developing anti-virus systems to protect computers from hacking by fraudsters and criminals. Both of these types of company monitor any new attacks and intrusions, and normally report that state sponsored hacking is known to have originated from Israel, Iran, Russia, USA, and North Korea. Indeed some of the most active hacking has been from a Russian group known as Sandworm, particularly disrupting networks and systems in the Ukraine starting in 2014. Malware called ‘Industroyer’ was used in 2016 to cause a power blackout in Kiev, by modifying the ABB configuration files in the electricity supply grid network systems.

Two such cybersecurity service businesses are FireEye and Dragos, based in the USA. In December 2017 they reported on a new attack (actually seen several months before) delivering malware into an unnamed petrochemical plant control system in the Middle East. Others have reported this malware was most likely to have been developed in Iran and targeted at a Saudi Arabian installation. The FireEye investigation team from their Mandiant subsidiary found that the plant safety system, a Triconex SIS, had caused an unexpected safety shutdown. Triconex is a company within Schneider Electric, following their acquisition of the Invensys Group: their triple-redundant safety systems protect major hazardous installations such as petrochemical plants. They also are the ultimate shutdown safety system for many nuclear power plants around the world, including most of those in China.

Safety systems could become the prime target

FireEye called the malware they found Triton, also known as Trisis. The implication of their report was that the Triton attack framework gained remote access to an SIS engineering workstation, sought out the Triconex controllers, and tried to inject new commands into their operations. It seems that the workstation (on site) was in program mode at this time, hence opening a potential window. There was no indication that the malware used any vulnerability in the Triconex system or its program code. In fact the triple redundant safety system reacted properly: the new single instruction did not pass the built-in validity checks, and so Triconex shut down the plant operations safely, as is the requirement of such a safety system.

FireEye interprets that this attack, which shows persistence, the lack of any clear monetary goal, and the technical resources necessary to create such an attack framework, as suggesting the origin is a well-resourced ‘nation-state’ actor. Either this current attack is reconnaissance development testing of part of what would need to be a significantly expanded multi-point approach to penetrate and control Triconex, or at a minimum, it is designed to be economically disruptive to the target plant. Other commentators have suggested that Triton could prevent the Triconex SIS from carrying out its safety function, and drive the plant to destruction. Whilst this is unlikely, and not supported by current knowledge, the malware is undoubtedly aimed at the safety system, and Triconex is the omnipresent safety system used in most of the hazardous plants across all countries, whatever the origin of the plant control system.

Industrial control systems – for petro-chemical plants, nuclear and other power stations, water treatment plants, power grids – are standardised across the world, so that they can accept inputs from equipment from many manufacturers: this is good, because there are no monopolies. It is also bad, because anyone can learn how to access these systems.

While there are maybe 10 major DCS suppliers worldwide, the SIS supplier base is much smaller – there are two or three suppliers. Of these, Triconex is by far the largest supplier, making them a very tempting target for anyone intent on world domination!

Nick Denbow spent 30 years as a UK-based process instrumentation marketing manager, and then changed sides – becoming a freelance editor and starting Processingtalk.com. Avoiding retirement, he published the INSIDER automation newsletter for five years, and then acted as their European correspondent. He is now a freelance Automation and Control reporter and newsletter publisher, with a blog on www.nickdenbow.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

South Africa’s space balls
Editor's Choice News
South African engineers are preparing to take low-frequency radio astronomy to the Moon with three locally developed B.A.L.L.S. spheres aboard China’s Chang’e-8 mission. This could pave the way for a 55-antenna lunar array and marks another step in the country’s growing space engineering capability.

Read more...
Practical tips to build a successful engineering career
Editor's Choice
Award-winning civil engineer, Tinashe Mukalela of AvenirHoldings shares ten practical tips for young engineers navigating a competitive job market, from professional registration and mentorship to emotional intelligence and leadership development.

Read more...
Why mining operations need local lightning early warning
Senseca Editor's Choice Electrical Power & Protection
Lightning can develop into a serious mining hazard before the first local strike, leaving crews little time to stop work and reach safety. Local early-warning technology can provide valuable lead time, allowing mines to connect developing storm conditions to defined trigger actions that protect people, explosives and equipment.

Read more...
XPlanar aids innovation in laser processing
Beckhoff Automation Editor's Choice Motion Control & Drives
Aalborg University is among the first in the world to test Beckhoff’s XPlanar intelligent transport system in advanced laser processes, achieving micrometer-precise workpiece positioning and dramatically shorter lead times compared with traditional tool-based manufacturing.

Read more...
The wireless route to safer, more efficient mining operations
Emerson Automation Solutions Editor's Choice Sensors & Transducers
Modern wireless level measurement technologies are helping mining operations improve process control, increase safety and reduce installation costs. Emerson’s Rosemount 3408 wireless non-contacting radar level transmitter uses 80 GHz frequency-modulated continuous wave radar with HART communication to reach remote assets where cabling is impractical.

Read more...
Nine things your emergency control room must now have
Oculus Operational Innovations Editor's Choice IS & Ex
A new South African regulation, effective since March 2025 with no transition period, sets out nine mandatory requirements for underground mine emergency control rooms, and specifies who must be in charge at all times.

Read more...
AES maintains a strong value and safety stance on boiler retrofits
Editor's Choice
When retrofitting and upgrading boilers, operational experience, technical knowledge of different boiler types, operating conditions and water treatment count. Through operating 79 boilers, AES knows what works and what does not.

Read more...
SAIMC INSPIRE conference extends abstract submission deadline
SAIMC SAIMC News
Following requests from our sponsors, the SAIMC INSPIRE conference has officially extended the abstract submission deadline to 28 August 2026.

Read more...
The data-driven path to sustainable manufacturing
ifm - South Africa Editor's Choice Sensors & Transducers
Smart automation is closing the gap between operational efficiency and environmental responsibility, and the data to do it is already inside the plant. With ifm’s sensing and digitalisation technologies, manufacturers can turn machine intelligence into measurable sustainability gains.

Read more...
The hydrogen economy is moving from concept to industrial reality
VEGA Controls SA Editor's Choice Pressure Measurement & Control
Scaling the hydrogen economy requires safe, efficient and tightly controlled processes across generation, storage, distribution and end use, underpinned by accurate instrumentation for pressure, temperature, level and flow measurement.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved