IT in Manufacturing


Solid Edge software assists local bike manufacturer

August 2017 IT in Manufacturing

South African company Pyga Industries develops and manufactures high-performance bicycles that are great fun to ride yet competitive on the racetrack. The bikes from Pyga are up among the best in terms of performance and quality. When it comes to design, in addition to pedalling efficiency and agile ride comfort, Pyga places great value on incorporating the latest leading edge technologies and materials such as carbon. To simplify the design process and to allow for last minute changes, Pyga uses Solid Edge from Siemens PLM Software. As a result, development times can be reduced from around four months to two and a half months, and short-term adaptations, even to advanced design phases, can be rapidly implemented.

Patrick Morewood and Mark Hopkins are both passionate mountain bikers, and they founded Pyga Industries (Pyga) in 2011 in South Africa. The company has subsidiaries in the UK, Germany and the USA and specialises in the development and production of high performance bikes that are among the very best in the world. Pyga bikes impress particularly with their combination of fun and competitiveness, which are based on high pedalling efficiency and agile ride comfort. The current portfolio comprises five types of full suspension bikes and two hardtail versions on which only the front wheel has suspension. Pyga uses Solid Edge from Product Lifecycle Management (PLM) specialist, Siemens PLM Software in order to optimise the development process and development times, reduce time to market and implement complex frame designs under kinematic aspects i.e. aspects relating to motion and aesthetics.

Exacting standards

“Most bicycle companies design their bicycles outright for performance and speed,” says Patrick Morewood.” At Pyga, however, we put a lot more emphasis on making our bikes fun and comfortable to ride.” Pyga does this primarily by relying on innovative technologies and materials in the development and construction of the bikes. The switch from conventional components made of aluminium to components made of carbon offers design engineers more freedom in the development and design of the bicycles. At the same time, this greater freedom also demands highly sophisticated design software. Previous CAD software was inadequate, particularly when it came to imported CAD models and when creating different size variants. Here, Solid Edge is a user-friendly solution that offers a tangible boost to efficiency. The parametric design tools from Solid Edge are particularly well-suited to the rapid scaling of sizes; and with Synchronous Technology it is possible to quickly make changes to CAD models from any source via direct modelling. This additionally reduces the time it takes to create prototypes.

Faster and better

Thanks to Solid Edge, Pyga now has more design options at its disposal than before. At the same time, it further improves the performance, aesthetics and quality of the bicycles. “The implementation of Solid Edge 3D CAD software with options for designing complex surfaces allows us to create the complicated designs of our high-end carbon composite bikes and to redesign our existing aluminium models,” sums up Morewood. “Instead of spending three to four months on a new frame design, with Solid Edge, the developers now only need two and a half to three months. Last-minute changes no longer take a whole day but just two to three hours, which leads to a shorter time to market.”

For more information contact Jennifer Naidoo, Siemens Digital Factory and Process Industries and Drives, +27 (0)11 652 2795, [email protected], www.siemens.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

ESG as a growth lever
RS South Africa IT in Manufacturing
Leading organisations are treating ESG not as a compliance obligation but as a practical tool for operational efficiency, supply chain resilience and business performance, with data and collaboration central to unlocking its value.

Read more...
Preparing Africa’s data centres for the demands of autonomous AI
Schneider Electric South Africa IT in Manufacturing
Africa’s data centre infrastructure must evolve significantly to support agentic AI workloads, with GPU-intensive computing, advanced cooling and reliable power demanding a fundamentally different approach to facility design and investment.

Read more...
Pomini Tenova and Siemens advance roll grinder technology
Siemens South Africa News
Pomini Tenova and Siemens strengthen their long-standing partnership to support the revamping and modernisation of roll grinders with advanced CNC and automation technology.

Read more...
Virtualising the control room to reshape building management systems
Schneider Electric South Africa IT in Manufacturing
Schneider Electric explains how virtualising building management systems frees facilities teams from ageing hardware, delivers stronger cybersecurity and enables portfolio-wide control from a single interface.

Read more...
AI infrastructure solutions for data campus
Schneider Electric South Africa IT in Manufacturing
Schneider Electric and Motivair deliver more than $290 million in power and cooling infrastructure for TeraWulf’s AI-ready Lake Mariner data campus.

Read more...
Africa’s data centre evolution: AI, edge computing and new energy demands
IT in Manufacturing
With less than half a gigawatt of active white space capacity serving over a billion people, Africa’s data centre sector faces a stark gap that AI’s surging power and cooling demands are set to widen. Vertiv and Open Africa Data Centres unpack how modularity, edge computing and smarter energy strategies could change the equation.

Read more...
How data and AI are unlocking South Africa’s next mineral frontier
IT in Manufacturing
Data, AI and blockchain are reshaping how mining companies explore, extract and prove the provenance of resources, opening a new frontier for South Africa’s mining sector.

Read more...
Luna Rossa partners with Siemens for 38th America’s Cup
Siemens South Africa IT in Manufacturing
Siemens details how Luna Rossa is using digital engineering and simulation tools, from CAD to structural optimisation, to design a faster yacht for the 38th America’s Cup.

Read more...
AI is raising South Africa’s cybersecurity stakes
IT in Manufacturing
As AI accelerates both the sophistication and scale of cyber threats, South African organisations face significant gaps in cloud security, data governance and identity management that need to be addressed before AI capabilities are further embedded into business operations.

Read more...
How modern EAM is becoming the driver of productivity, resilience and sustainability in mines
Schneider Electric South Africa IT in Manufacturing
Modern enterprise asset management is turning maintenance from a routine function into a strategic priority, helping mines extend the life of ageing infrastructure while improving productivity and safety.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved