IT in Manufacturing


Energy costs eating into bottom line? Add IoT

Technews Industry Guide: Industrial Internet of Things 2017 IT in Manufacturing

Double digit increases in the cost of electricity since 2006 have eaten into corporate and industry profitability and was listed by Business Times as a contributing factor in the decline in business confidence in 2016.

Using the Internet of Things (IoT) technology can deliver efficiencies and cost savings that can, to a large degree, offset the profit-eroding impact of continued price escalation.

“In the wake of rapid price increases companies have initiated a number of projects to improve energy efficiencies with some success. Implementing an IoT strategy can be the differentiator,” says André Strauss, director of partnerships at Pretoria-based technology company IoT.nxt.

“Some executives are hesitant to introduce IoT solutions because of the perceived cost of additional capital expenditure. This is not required. The implementation of IoT strategies gives companies crucial insight into power usage, which allows them to manage their tariff range in real time. Having insight and control over their tariff range thresholds and consumption, turns this profit-drain into informed decisions with real-time benefits,” he adds.

The website European Energy Innovation reported late last year that the IoT can bring significant benefits for energy efficiency. “At the level of the production of energy, smart grid sensors can improve utility operations and performance by better monitoring the energy network, so that resources are allocated more precisely and closer to the actual demand needs, avoiding energy waste. At the level of consumption, smart meters can provide a wealth of information to help minimise energy costs, e.g. through fully automated billing based on time of use or network status, or enabling meter-to-appliance communications to help consumers change their behaviour to reduce their costs,” according to a report on the site by Mário Campolargo, director for the Net Futures department of the European Commission.

Strauss lists seven benefits of energy consumption and monitoring:

• Information gathered provides a 360 degree view of where energy is lost, misused or even stolen.

• Energy load and disturbance management to detect problems before they happen.

• It creates organisational awareness about energy management.

• Facility managers can use the information to optimise energy without wasting spend.

• Information about energy utilisation over a period of time proves valuable insight for an alternative energy strategy.

• Effective carbon footprint management to conserve energy as well as the environment.

• Cost reduction so companies can save money and energy.

“The IoT.nxt Raptor edge gateway integrates monitoring capability to monitor far more than the traditional elements of energy processes and assets. This allows a company to monitor every variable in its operational chain, providing a comprehensive real-time, situational context of every element in its energy landscape. The Raptor was designed with interoperability in mind,” explains Strauss.

IoT.nxt is in the final stages of developing this application for a large regional shopping mall in Gauteng, where energy charges are a key cost factor. “Lighting and air conditioning contribute the biggest percentage of the total energy cost at this mall. Once installed our solution will bring costs down significantly,” he adds.

At large manufacturing plants, mining, utilities management by cities, and several other industries, the energy efficiency solution could be integrated into a larger IoT project where different elements are managed better through real-time monitoring, delivering even greater costs savings.

For more information contact Daleen van Wyk, IoT.nxt, +27 (0)83 302 0827, [email protected], www.iotnxt.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Transforming pulp and paper with automation and digitalisation
ABB South Africa IT in Manufacturing
The pulp and paper industry in South Africa is undergoing a significant transformation from traditional manual processes to embracing automation technologies. Automation in pulp and paper mills aims to improve various production stages, from raw material preparation to final product creation.

Read more...
New world of process control: A completely web-based process control system
Siemens South Africa IT in Manufacturing
Control technology is crucial for gaining a competitive edge in the process industry. That’s why there’s SIMATIC PCS neo - the innovative ground-breaking process control system by Siemens.

Read more...
Protecting industrial networks with resilient defence
RJ Connect IT in Manufacturing
Network security is no longer just about preventing hacking or data breaches. For operational technology networks, resilient defence and consistent uptime are crucial. They are the core tenets that underpin Moxa’s guarded uptime and resilient defence (GUARD).

Read more...
The metaverse is now: are you ready to reimagine your business?
IT in Manufacturing
The convergence of the digital and physical worlds, driven by spatial computing and the metaverse, is rapidly reshaping business landscapes. This transformation extends beyond the mere novelty of virtual reality headsets and augmented reality filters, signalling a fundamental shift in how organisations operate, collaborate and innovate.

Read more...
AI and cyber security: South Africa’s next battleground
IT in Manufacturing
Artificial intelligence is rapidly becoming a double-edged sword in the world of cybersecurity. In South Africa, where cybercrime is on the rise, AI presents both an opportunity and a threat.Artificial intelligence is rapidly becoming a double-edged sword in the world of cybersecurity. In South Africa, where cybercrime is on the rise, AI presents both an opportunity and a threat.

Read more...
Technology won’t save your business from cyber threats
IT in Manufacturing
Artificial Intelligence is reshaping the landscape of information security, presenting both unprecedented opportunities and significant new threats.

Read more...
Addressing the cooling needs of the modern data centre
Schneider Electric South Africa IT in Manufacturing
The rise in hardware density in data centres is gaining speed and is largely driven by the demands of artificial intelligence and machine learning, requiring more powerful servers and specialised hardware.

Read more...
South Africa’s next cyber security frontier
IT in Manufacturing
AI-powered agents are rapidly transforming how South African businesses operate, from chatbots managing customer inquiries to automated systems processing financial transactions. While these AI-driven assistants increase efficiency and reduce operational costs, they also present a new, and often underestimated, cybersecurity challenge: identity management.

Read more...
Bombardier expands adoption of Siemens Xcelerator for aircraft developmen
Siemens South Africa IT in Manufacturing
Bombardier has expanded its adoption of the Siemens Xcelerator portfolio of industry software for aircraft development.

Read more...
The DeepSeek effect: navigating AI’s new frontier
IT in Manufacturing
DeepSeek has emerged as a game-changer in artificial intelligence, offering a robust platform redefining how businesses approach AI integration. This change is especially important since it opens up AI to a wider range of organisations, including small and medium-sized enterprises that could have previously been priced out of the market.

Read more...