Motion Control & Drives


Ready for Industry 4.0

March 2017 Motion Control & Drives

Drive and control specialist Bosch Rexroth has introduced new IPC-based control hardware that enhances the already impressive overall perform-ance of the IndraMotion MLC control system. It connects motion, robotics and logic control with individual high-level language programming, which opens up new possibilities for engineering Industry 4.0-capable solutions.

Industry 4.0 increases the requirements of decentralised intelligence. Controls must process data in reduced time and adjust flexibly to changing framework conditions. To accomplish this, Bosch Rexroth optimises the control hardware and now offers three powerful device families with one consistent system design. They are finely scaled to cover various levels of complexity in automation.

The new embedded control hardware Indra-Control XM2 offers higher processor performance than previously possible and also offers modular expansion options for more flexibility in automation. OEMs combine the control with IndraControl S20 I/O modules in the same form factor. Local integration of peripherals ensures high-performance, synchronous I/O real-time data processing. The combination of hydraulic and electrical tasks is possible on all device platforms of IndraMotion MLC. Bosch Rexroth has integrated best-in-class controllers for hydraulic drive tasks and thus standardises the commissioning and operation of electrical and hydraulic axes.

With the new IndraControl L75 based on advanced processor technology, Bosch Rexroth provides a variant for applications with high performance requirements. The additional IPC control platform IndraControl VPB40.3 expands the system. The same device offers a Windows 7 operating system parallel to controlling up to 99 axes in hard real time. OEMs can thus use the same hardware to install powerful software tools for visualisation, real-time data processing, analysis, or reporting.

Open for automation standards and IT world

Open standards for software and communication are a decisive requirement for networked production environments. Bosch Rexroth controls support the Ethernet-based M2M communication based on OPC UA and Sercos as well as all other common real-time Ethernet protocols. With an expansion of the OPC UA information model, IndraMotion MLC improved the exchange of data between automation components of various manufacturers and offers transparent access to all higher system functions.

OEMs can use the Open Core Interface to directly access control functions in a multitude of high-level IT languages and implement individual functions independently. This direct function access to all control elements allows the integration of smart devices, IT automation applications, and the virtual commissioning of control units without real machines. OEMs can thus program, commission, and optimise their machine controls parallel and even prior to assembly of the real machine. This significantly reduces the development times for new concepts. In addition to the previous broad range of IT operating systems, development environments, and programming languages, the newest version also includes the easy programming of sequential command chains with the lean and compact script language Lua.

Automating recurring engineering tasks

The engineering environment IndraWorks covers all phases of PLC-based engineering. Prepared technology-oriented solutions, function tool kits, accelerate engineering. The powerful script interface ‘Automation Interface’, for example, automates recurring engineering tasks, which, until now, had to be performed manually. With the ECAD data interface, control cabinet planning for programming and documentation, which previously had to be entered manually a number of times, can be omitted during construction, at the control cabinet builder, and then during commissioning. IndraWorks continues to utilise the circuit diagram data, which is created one single time in EPLAN Electric P8, directly in PLC engineering.

For more information contact Georg Venter, Tectra Automation, +27 (0)11 974 9400, [email protected], www.hytecgroup.co.za





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

ABB supplies electromagnetic stirrer to world’s largest electric arc furnace
Motion Control & Drives
ABB has secured an order from Çolakoglu Metalurji. for an ArcSave electromagnetic stirrer to be installed on one of the world’s largest electric arc furnaces (EAF)

Read more...
Compact, powerful and green mini-picker
Motion Control & Drives
SkyJacks has introduced Jekko’s Mini Picker to the southern African market. This is a compact, highly versatile and environmentally friendly electric mini-picker that is set to redefine lifting capabilities across multiple industries.

Read more...
Redefining industrial lifting
Motion Control & Drives
The Konecranes S-series hoist redefines industrial lifting through its integration of a ground-breaking synthetic rope with smart features, a lifting capacity of 20 tons, and the ability to adapt to diverse girder configurations.

Read more...
Bühler drives innovation in agriculture and food processing
Motion Control & Drives
NAMPO 2025 is set to be one of the most significant agricultural events in southern Africa. It provides a unique platform for Bühler to showcase its advanced solutions that are designed to improve efficiency, sustainability and profitability in the agricultural sector.

Read more...
The lube kitchen part 1: Classification of lubricants
Wearcheck Motion Control & Drives
Condition monitoring specialist company, WearCheck has launched a lube kitchen series, created by Steven Lumley, technical manager at the company. In it, she explores the world of lubricant additives, detailing their function, how they work and their application.

Read more...
A space programme that never leaves Earth
SKF South Africa Motion Control & Drives
While others race to the moon and back, the Faroe Islands space programme takes a bold new step in space exploration, without ever leaving Earth. SKF and ocean energy developer, Minesto are launching a space programme to harness the moon’s energy by leveraging the power of the tides.

Read more...
Ford supports production of Ranger plug-in hybrid
Motion Control & Drives
Ford South Africa has begun full-scale production of the first-ever Ford Ranger plug-in hybrid electric vehicle at its Silverton manufacturing plant. The Ranger PHEV, exclusively produced in South Africa for global export, is a key component of Ford’s global sustainability strategy.

Read more...
Control without complexity
Editor's Choice Motion Control & Drives
In an era where precision, performance and smart control define industrial success, the right driver can make all the difference. At Axiom Hydraulics, we’ve seen firsthand how the Sun Hydraulics XMD series transforms hydraulic systems, from mining and construction to agriculture and automation.

Read more...
Servo motor series for explosive environments with expanded certification
Parker Hannifin - Sales Company South Africa Motion Control & Drives
Parker Hannifin’s ongoing commitment to safety and performance in hazardous environments is evident in the new certifications and product improvements for its EY and EX servo motor series.

Read more...
Industrial gear units for mixing and agitating processes
Bearing Man Group t/a BMG Motion Control & Drives
Nord Drive Systems encompass modular drive configurations that ensure optimum performance of mechanical speed control for specific applications in almost every industry.

Read more...