Motion Control & Drives


The future of intuitive robotics and configurable modular packaging lines

March 2016 Motion Control & Drives

“At Omron, we believe the automation cells and production lines of the future will see symmetry in interaction between robots and humans,” says Evert Janse van Vuuren, field application engineer at Omron South Africa. “Our Ping-Pong robot shows the first fruits of our efforts to meet this collaborative challenge.”

Sustaining long table tennis rallies with its human opponent, the Ping-Pong robot consistently returns the ball to a spot and at a velocity that makes it easy for the opponent to hit back. The robot is able to do that because it is not simply reacting as it sees the ball, but instead is estimating the trajectory and velocity of the ball based on data of both the ball’s position and the opponent’s physical movement.

Combining Omron’s integrated vision technology with the intelligence to determine the opponent’s intent, this technological evolution establishes new and productive interactions between people and machines. Here, machines are not blindly following a set motion profile to fulfil a programmed function, but instead are attuned to the way their human counterparts think and move, adjusting their own actions accordingly.

All of these efforts open up a new era of human-robot interaction where robots work alongside humans in the same physical space, free from the traditional constraints of guards and fences. As the Ping-Pong robot, with its sensing know-how, demonstrates, this future is closer than one might think, providing a glimpse of the potential of true synchronisation between people and machines in the work environment, for a truly enriched society.

The ability of the machine to adapt to the actions and intent of a human partner will see new ways for humans to work alongside robots. Omron is already developing the technologies that will make the robot aware beyond its boundaries. It is driving new ways of looking at issues such as robot safety.

A network of machines

Combine classical packaging technology with modern industrial robots and we get closer to crossing the boundary from packaging machine to packaging line. Robots and vision systems increase the modulo-interoperability of your machine portfolio,” says Janse van Vuuren.

“The machine sold yesterday as a stand-alone production unit is becoming a plug-and-run subsystem, part of a bigger set of machines working seamlessly together. In doing so they share the same control screen, monitor the same safety variables and adapt to changing environment conditions. They also measure the overall energy consumption, equipment efficiency and act as one intelligent system, aware of the human presence while interacting with it.

“This vision is becoming more accessible to small and midsize

OEMs whose strategy is to extend the upstream and downstream line of their ‘core’ machine. Our automation solutions enable you to consider robotics as a module within a standard set of modules.

Omron’s modular approach to a packaging line makes it possible to design a complete packaging line by connecting the different machines of your machine portfolio. We consider robotic and vision technology as a smart bridge/buffer system, which seamlessly integrates your existing or newly acquired packaging processes, regardless of whether the machine is part of primary, secondary or final packaging. The job that a system integrator had to do yesterday can easily be done by OEMs today, using the same programming tools. In place of dedicated hardware that performs a set of functions, Sysmac is a single Intel processor-based open control platform solution. It integrates motion, logic sequencing, vision, robotics, safety, data management, networking and machine visualisation – all in the same programming environment.

“The integration of the robot kinematics into the main machine controller is a key factor of differentiation for OEMs, who want to optimise the cost and performance of their machine. With (built-in) kinematic algorithm, motion command and logic instruction in one controller, a robotic module can be added to the main machine program as simply as ticking a box. The machine and the robots are entirely controlled within the program of the Sysmac NJ controller.

“The robots are consequently highly synchronised with the rest of the packaging machine, which greatly enhances the machine coordination and by extension, the packaging line.”

For more information contact Evert Janse van Vuuren, Omron, +27 (0)11 579 2600, [email protected], www.industrial.omron.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Novel bearing steel next generation of aeroengines
SKF South Africa Motion Control & Drives
SKF continues to re-imagine intelligent and clean rotation with the development of an innovative temperature-resistant, corrosion-tolerant steel called ARCTIC15 designed for aeroengine bearings.

Read more...
Products from maxon
Motion Control & Drives
A wide range of new products is available from motion control specialist, maxon. with a diverse technology portfolio ranging from highly integrated robotic actuators to powerful servo drives and controllers.

Read more...
Actuators for precise hexapod movements
Motion Control & Drives
Aerotech, manufacturer of high-performance motion control and automation systems, is expanding its Automation1 platform. These compact hexapod devices enable the complete integration of six-axis motion systems into existing control

Read more...
SEW-EURODRIVE service centre transforms future of drive repairs
SEW-EURODRIVE Motion Control & Drives
In a momentous step for the local industrial gearbox and drives market, SEW-EURODRIVE South Africa has formally opened a new service and repair facility alongside its headquarters in Aeroton,

Read more...
Strategic system upgrades beat mining obsolescence and drive productivity
Motion Control & Drives
Mining operations are under constant pressure to maintain output while controlling costs. One persistent challenge continues to confront the industry, knowing when and how to upgrade aging systems before they become a liability.

Read more...
Precision meets performance: The ELGD Axes Family from Festo
Festo South Africa Motion Control & Drives
Festo has introduced the ELGD axes family, engineered for the demands of future-focused industries. With cutting-edge guide technology, exceptional rigidity and high load capacity, these axes deliver more performance within the same installation footprint.

Read more...
Condition monitoring in hazardous areas
SKF South Africa Motion Control & Drives
SKF is further strengthening its condition monitoring offer portfolio by a newly developed hazardous area version of its Microlog Analyzer dBX portable vibration analyser.

Read more...
Rip-and-ship solution speeds up nuclear decommissioning project
Motion Control & Drives
When removing steam generators from decommissioned nuclear reactor buildings, the most economical method is to remove them in one piece. Mammoet was commissioned by Framatome to support with the removal of four steam generators from PreussenElektra’s Nuclear Power Plant Unterweser in Germany.

Read more...
WearCheck turns the focus on friction modifiers
Wearcheck Motion Control & Drives
One of the most important features of a lubricant is the reduction of friction between two surfaces.A dditives like friction modifiers are added to perform this function. Wearcheck turns the focus on friction modifiers

Read more...
SEW-EURODRIVE transforms drivetrain uptime
SEW-EURODRIVE Editor's Choice Motion Control & Drives
The DriveRadar IoT Suite from SEW-Eurodrive is an ideal solution for industrial condition monitoring. This powerful ecosystem of intelligent sensors, edge devices and cloud-based analytics ensures that customers have full visibility and control of their operations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved