US based Betty Machine specialises in meeting and exceeding customer expectations in the manufacture of precision machined parts, CNC and screw machine products. Attention to detail, accuracy and consistency are fundamentals embedded into the culture and processes established by the company.
The challenge
Precision machinery, an expert staff and high-quality raw materials are integral to the production processes at Betty Machine. As material is loaded into a lathe, the operator validates its position and alignment to prevent tooling damage, material loss and production slowdowns. Betty Machine wanted to improve process efficiency by automating this process. The solution would have to perform reliably despite machine vibration, moving components and airborne debris.
The solution
Betty Machine chose the SureCross DX80 FlexPower wireless network from Banner Engineering. This versatile, highly-scalable solution is built around a gateway capable of two-way communication with multiple end point nodes. A single node with an inductive proximity sensor was secured to the lathe turret. The open design of the node made it easy to integrate a third-party sensor into the application. The IP67 rated enclosure and an added polycarbonate shield provided protection from flying debris. An internal lithium battery supplied power to both the node and the sensor. Because the solution is completely wireless, movement of the turret was unrestricted by the addition of the node and sensor. The proximity sensor detects material presence and position. This information is communicated to the node and then transmitted to the remote gateway. The operator receives a pass or fail signal dependent upon material presence or absence.
The gateway centralised data collection for Betty Machine and provided reliable communication between the operator and the sensors. Improved performance was achieved through consistent presence detection that reduced tooling damage and increased throughput.
Advanced telemetry solutions
Editor's Choice Industrial Wireless
Namibia is one of the driest countries in sub-Saharan Africa, with an average annual rainfall below 250 mm. To address this challenge, the Namibia Water Corporation has employed one of southern Africa’s most powerful and well-proven telemetry solutions, designed and manufactured by SSE/Interlynx-SA.
Read more...Energy measurement module for BL20 I/O System Turck Banner Southern Africa
Electrical Power & Protection
Turck’s BL20 energy measurement module enables precise monitoring of the energy consumption of single- or three-phase systems.
Read more...Status display for conveying sensor, machine and device data Turck Banner Southern Africa
Operator Interfaces, Switches & Relays
Enhance application accuracy and efficiency with the SD50 Status Display, which conveys sensor, machine and device data via text and multicolour LEDs.
Read more...Inductive IO-Link sensors Turck Banner Southern Africa
Sensors & Transducers
Turck Banner is expanding its sensor range, with inductive measuring sensors with IO-Link and an analogue output for flush and non-flush mounting.
Read more...RFID tunnel solution for intralogistics
Data Acquisition & Telemetry
Turck Banner’s new UHF-SYS-TUNNEL RFID tunnel offers a ready-to-use, flexible detection solution for the automation of intralogistics processes.
Read more...Taking control of your warehouse stock is no walk in the park TransLution Software
Data Acquisition & Telemetry
Most companies focus on their production operations as a pain point. This is a mistake, as scheduling, moving, tracking and reporting on inventory at the operational level can have a major impact on production efficiency and profitability.
Read more...New toolset for Turck Automation Suite Turck Banner Southern Africa
Industrial Wireless
Turck is expanding its Turck Automation Suite IIoT and service software platform with the TAS Cloud industrial cloud service for remote maintenance and condition monitoring.
Read more...Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...The industrial era of wireless telemetry and radio communication Schneider Electric South Africa
Data Acquisition & Telemetry
Today’s advanced wireless telemetry offers a range of benefits that go beyond cost savings, including greater flexibility and mobility, remote monitoring capabilities, and enhanced safety.
Read more...Compact UHF RFID reader with integrated Ethernet interface Turck Banner Southern Africa
Industrial Wireless
Online teaser: Turck Banner’s Q150 UHF RFID reader has an integrated Ethernet interface. The IP67 reader communicates directly with PC or PLC systems in industrial Ethernet networks having the four most important protocols, without the need for an additional interface.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version