Motion Control & Drives


Encoder preventative maintenance with feature

August 2001 Motion Control & Drives

Leine & Linde's pulse encoder is an important component for speed feedback in the increasingly effective paper machines that produce paper of different types around the clock.

An unplanned stop in such a machine can cause significant financial losses. To avoid such a production stop due to a worn-out encoder, Leine & Linde has developed an advanced diagnostic system (ADS) for the incremental pulse encoders in the heavy duty series.

The system uses fast logic in coordination with a microprocessor to continually supervise all of the encoder's functions and thereby detect a developing fault at a very early stage. This detection occurs so early that in most cases the encoder can still perform its task and may be changed out during a planned maintenance stop.

The primary control system is informed of a detected malfunction via a signal on the encoder's alarm output. This alarm signal notifies the operator with the help of a PC and the diagnostic system's software can communicate with the encoder and receive information about the indicated malfunction. The operator is informed of the frequency, internal temperature and time at which the malfunction occurred, as well as if the problem is internal in the encoder or external in the cable between the encoder and the control system. This is possible through one of the company's patented diagnostic functions which monitors the signals produced on the cable after the encoder's linedriver.

Guided by the information from the analysis software, the operator can plan the exchange of the encoder or inspection of the cable and the control system's pulse inputs. The total operating time of the encoder and the maximum and minimum operating temperatures are also presented by the ADS software as an aid in decisions on preventative maintenance.

ATI Systems

(016) 986 2267

[email protected]



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Proportionate specification for hazardous locations
Motion Control & Drives
As automation spreads deeper into processing, handling and transport operations, motors are increasingly required to operate in spaces that sit on the edge of hazardous zones.

Read more...
Keep your turbines spinning
Motion Control & Drives
No turbine is immune from wear and tear. Unexpected downtime or poor performance can quickly degrade its value and lifespan, but strategically maintained turbines can deliver decades of performance.

Read more...
Linear drive architectures deliver versatility without complexity in medical technology
Motion Control & Drives
Linear drive architectures provide a straightforward, configurable way to deliver precise linear motion, making it an increasingly valuable solution in medical motion designs.

Read more...
Design life analysis keeps lifting equipment alive
Motion Control & Drives
The Konecranes Design Life Analysis has been specifically designed to calculate the remaining design life of structures and machineries of cranes and associated lifting components. It determines the amount of work it can safely perform before its useful life is over.

Read more...
Compact powerhouses with versatile configurability
Horne Technologies Motion Control & Drives
Faulhaber is introducing several new additions to its range of DC micromotors. Designed for maximum reliability and flexibility, these drives open up new possibilities for modern, space-saving drive solutions.

Read more...
Kollmorgen introduces new controller and high-voltage capability
Motion Control & Drives
Kollmorgen has expanded its Kollmorgen Essentials portfolio with the new PCMM2G Essentials controller and a high-voltage drive rated for up to 4 kW. These support a broader range of industrial applications and motion requirements.

Read more...
Reducing friction on high-throughput plants
igus Motion Control & Drives
Engineered polymers manufacturer, igus has developed a unique tribological dry coating for high-throughput packaging and manufacturing plants to reduce friction and wear.

Read more...
Innovative drive system for smart logistics
Horne Technologies Motion Control & Drives
With its new DualGear, Faulhaber presents a high-performance drive system with high dynamics, robustness and precision in a compact, diameter-compliant design.

Read more...
VSD drive excels in mining and industrial automation
Conical Technologies Motion Control & Drives
The Veichi AC310 VSD drive is a high-performance variable speed drive designed for demanding industrial environments, combining advanced motor control, robust hardware design and flexible integration capabilities.

Read more...
The shopping cart that knows the way
Horne Technologies Motion Control & Drives
How can visually impaired and blind people shop independently in a supermarket? VIRAS supplies the answer: an autonomous shopping cart developed at the Eastern Switzerland University of Applied Sciences.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved