System Integration & Control Systems Design


Autotronix keeps the water flowing for Rand Water and Umgeni Water

October 2010 System Integration & Control Systems Design

Autotronix is a leading system integrator in southern Africa, engineering small to multimillion Rand projects for diverse industries in the region. In a short space of time, it has established itself as a leading contender for large systems projects, having secured multimillion rand contracts for major water utilities and petrochemical installations as well as a host of other operations.

Autotronix engineers systems for diverse markets including water, mining, iron and steel, aluminium, electricity demand management, municipalities, automotive, food and beverage, petrochemical and general manufacturing. Its mission is to provide added value solutions through no-compromise quality engineering that sustains long-term reliability and functionality for its clients.

All systems are supported by a competent team of technically qualified engineers and technicians who understand the key to a successful project is the relationship that is developed with the client. Headquartered in New Germany, KwaZulu-Natal, the company also has a branch in Vereeniging that was formed to deal specifically with the company’s ongoing, long-term contract for Rand Water.

Using a multidisciplinary approach and focusing on factory automation, energy management and telemetry/data acquisitions systems, the company has developed both proprietary and open solutions for many industrial applications.

Expertise in automation

One of the company’s strengths is the experience and knowledge of its staff. The team has extensive experience in automation design and also PLC and scada configuration of all popular packages. Although the company is a total systems integration solutions provider, its core business has always been in the selection, installation and commissioning of PLCs from Rockwell, Schneider and Mitsubishi.

The management of Autotronix (seated) with some of the team: Rudy Pungavanam (sales manager), Collin Chetty (project manager and a director), Haroon Bassa (project manager and a director)
The management of Autotronix (seated) with some of the team: Rudy Pungavanam (sales manager), Collin Chetty (project manager and a director), Haroon Bassa (project manager and a director)

Autotronix has developed a reputation for engineering excellence in PLC projects, and is well positioned to engineer any solution, even those that demand the most advanced mathematical and motion control algorithms. Because there is currently very little expertise available in motion control in South Africa, Autotronix is in demand in the marketplace, especially as an increasing number of production machines now use motion control and robotic platforms.

Networking of PLCs and other equipment has become a major strength of the company and many of the larger projects now feature fibre-optic-based Ethernet LANs connecting PLCs, scada and other systems. In addition, Autotronix has extensive experience in Profibus, Modbus, Controlnet, Devicenet and radio-based networking in diverse industries.

Autotronix’ systems integration offering includes:

* Allen Bradley, Schneider and Mitsubishi and PLCs application and programming.

* Supply and configuration of scada and front-end systems.

* Control and PLC panel design.

* Energy management systems.

* Programmable remote terminal units.

Every step of a project, from conceptualisation to commissioning is handled in accordance with the Autotronix professional code of business. This ensures that the right relationships are formed at the right levels, reporting channels and processes are established up-front key project milestones are realistically pegged and proper engineering procedures are adhered to throughout the project.

The company also develops large energy management systems, distributed over wide geographic areas such as those found in the mining industry.

The company recently completed the large-scale water projects for Rand Water in Vereeniging and Umgeni Water in Hazelmere which involved removal of dated control systems and replacement with state-of-the-art control and scada systems. As a result of the success of the latter project, Autotronix has since been involved in a number of similar projects for the same clients.

Another notable achievement is a project completed in 2009 at Sasol Secunda which involved the design, supply, installation and commissioning of a large networked fire alarm system.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Modernising Vertical Filter Press Machines with Future-Focused Control Systems
System Integration & Control Systems Design
Project and Industry Pressure Filter Specialists approached us to modernise vertical filter press machines for the Minerals and Metals industry. The goal was to improve reliability, reduce downtime, ...

Read more...
Project & industry
System Integration & Control Systems Design
Project and Industry This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production ...

Read more...
It’s a risky business not to challenge standard language
System Integration & Control Systems Design
On the surface, contracts all look alike. Once you’ve seen one, you’ve seen them all, or so it seems. Maybe so, but hidden within the standard language can be language that shifts the other party’s risk to you.

Read more...
Containerised Electrical & Control System Powers Paste Plant in Botswana
System Integration & Control Systems Design
Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into ...

Read more...
Control system upgrade: Smelting
SAM Systems Automation & Management System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.

Read more...
Gottwald drives upgrade: Ports and harbours
Abacus Automation System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.

Read more...
Mining industry upgrade: From ageing systems to maximum capacity
System Integration & Control Systems Design
Iritron recently undertook a major upgrade in the mining sector, focusing on washing and screening plants, jigs, thickeners, tailings, water systems, conveyors and reclaimers.

Read more...
Agogo Integrated West Hub Project: FPSO/subsea offshore Angola
Moore Process Controls System Integration & Control Systems Design
The Agogo Integrated West Hub project represents a historic milestone in the FPSO and subsea industry, achieving first oil offshore of Angola. This project is the first FPSO deployment since ANPG’s establishment in 2019, and the first major project for Azule Energy since 2022.

Read more...
Integrated Robotics and Control Systems Deliver 45% Production Boost at Aquazania Waters Project and Industry
Process Dynamics System Integration & Control Systems Design
Project and Industry    Process Dynamics designed and commissioned a state-of-the-art Reverse Osmosis (RO) water purification and automated bottle filling plant for Aquazania Waters in Linbro Park, Johannesburg. ...

Read more...
Project and Industry
System Integration & Control Systems Design
The Sicomp Control System Upgrade focused on modernising a 1985 power generation control system with more than 3 000 I/O points. The plant faced increasing system failures and risk to operational continuity, ...

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved