Survival of the fittest
March 2010
IT in Manufacturing
Gavin Halse, MD Apply IT
What should the IT priorities be during a recession?
Today the CIO in a struggling manufacturing company must do more with less as the company faces the future uncertainly.
Times are tough in mining and manufacturing with some companies forced to take unprecedented steps to protect their businesses during the worst economic downturn this generation has experienced. Preserving cash, reducing fixed costs, delaying capital projects, seeking government protection and downsizing the workforce – these are the challenges that confront today’s managers.
Yet, a few companies are accelerating their growth because their marketing mix allows them to thrive in a downturn. They benefit because they might have large cash reserves, raw material prices fall, they are positioned to profit from government investment, or their markets suddenly grow as consumers switch to alternative products.
Today the CIO in a struggling manufacturing company is forced to do more with less as the company faces a future of uncertainty. The question is what should the IT priorities be during a recession? This uncertainty is not new to the IT sector either, after all, they must cope with the fundamental shifts in technology that occur every three years or so. IT companies that survived the turmoil post-Y2K are now well positioned to diversify to service those sectors that are prospering in the current economic environment. The bad news for manufacturing is that scarce IT resources will become even scarcer as IT companies seek new, potentially more lucrative lines of business that are less affected by the downturn.
Manufacturing CIOs, now faced with the task of radical cost reductions in their ailing businesses, may be tempted to cut IT to an absolute minimum. Perhaps they should consider the following three realities before over-reacting:
Relationships matter
When cutting costs, be careful not to damage the IT relationships that truly create value in your company. These relationships may have evolved over years. Changing vendors as a result of contract termination or downsizing can take a long time, and cost far more than may first be evident. Rather try to negotiate with your IT partner and be sure you understand the underlying dynamics of their business. If you cut their revenue stream too radically will you force them to go elsewhere leaving you with all the previous headaches associated with changing vendors?
Cut costs in IT commodities and keep investing in IT differentiators
Commodity services can be substituted relatively easily so these are the areas that should be cut back first. Connectivity, bandwidth and cheaper hardware are areas where cost savings can be realised, often with improved quality and service levels. Sweat these assets more. Be careful, however, when planning cutbacks on application support, system development and line-of-business applications such as ERP and CRM which are fundamental to successful manufacturing. If you cut back these areas too far, it may result in breaking the delicate, integrated software ecosystem that your business relies on. Rebuilding this is costly and takes time.
Have a long-term perspective
The economy will turn again. With this in mind try and maintain your IT systems as far as possible; they are the key to responding quickly when it does. The challenge for the manufacturing CIO now is to understand and communicate clearly the value that IT is adding to the company’s operations and ensuring that this remains intact in an environment where cut-backs are inevitable.
For more information contact Gavin Halse, ApplyIT, +27 (0)31 275 8080, [email protected], www.applyit.com
Further reading:
Even in autonomous systems, human insight is important
Schneider Electric South Africa
IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve
Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa
IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.
Read more...
How sustainability unlocks real business impact
Rockwell Automation
IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.
Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.
Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation
IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.
Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa
IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.
Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.
Read more...
Quality control supports efficient tissue production
Valmet South Africa
IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.
Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation
IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.
Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies
IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.
Read more...