IT in Manufacturing


NI's virtual prototyping solution

October 2009 IT in Manufacturing

National Instruments and SolidWorks have collaborated to develop integrated tools that make mechatronics oriented design and seamless deployment to hardware easy.

National Instruments and Dassault Systèmes SolidWorks have announced their collaboration on a pioneer mechatronics tool that helps mechanical and control engineers work together to lower the cost and risk of motion system design. Seamlessly connecting NI LabVIEW graphical system design software and SolidWorks 3D CAD software, the new virtual prototyping solution helps engineers and scientists design, optimise, validate and visualise the real-world performance of machines and motion systems before incurring the costs of physical prototypes. Because LabVIEW is used for controlling the virtual prototype, engineers and scientists can deploy their graphical software to physical NI hardware with little to no change to the code.

“The increasing complexity of machine designs demands better collaboration between different engineering disciplines including mechanical, electrical and control,” said Jeff Ray, CEO of DS SolidWorks. “SolidWorks and National Instruments have developed a prototyping solution that dramatically shortens the gap between idea and reality.”

Mechatronics-oriented design tools improve machine development by simulating the interaction between mechanical and electrical subsystems throughout the design process. Historically, teams of engineers from different disciplines worked in silos and in sequential development. Design decisions were made independently, resulting in longer development times and higher costs. Now, to streamline development in a mechatronics approach, the teams work in parallel and collaborate on design, prototyping and deployment. The ability to create virtual prototypes is a critical aspect of the mechatronics approach because it helps engineers and scientists explore machines before they are built.

“We live in a multidomain world, so designers should have access to best-of-class tools in each domain,” said Dr James Truchard, president, CEO and cofounder of National Instruments. “By combining two powerful design tools, LabVIEW and SolidWorks, we are giving engineers and scientists a new way to collaborate more effectively and innovate more quickly.”

The seamless integration of the LabVIEW 2009 NI SoftMotion Module and SolidWorks software delivers a design environment that is ideal for virtual prototyping. Existing SolidWorks CAD models can be easily connected to LabVIEW, which automatically links the motor actuators and position sensors defined in the model. Using the high-level functions provided by the NI SoftMotion for SolidWorks, engineers and scientists can develop sophisticated motion control applications that include logic based on sensor feedback. Design teams, customers and sales engineers can then use the virtual prototype to visualise realistic machine operations and analyse cycle time performance. By using LabVIEW and SolidWorks, the mechanical dynamics of a machine, including mass and friction effects, as well as motor and mechanical actuator torque requirements, can be simulated before parts are specified.

“The SolidWorks and LabVIEW connection gives our R&D teams the ability to develop a virtual prototype in advance of a physical build,” said Dr John White, chief engineer at NCR Corporation. “LabVIEW controls the motion trajectories while SolidWorks can be used to calculate the driving forces, power requirements and stresses. Together, these two development tools provide our engineers with the data needed for full design analysis and optimisation.”

The new virtual prototyping solution also makes it easy to deploy motion applications validated using the SolidWorks 3D CAD environment to NI embedded control platforms such as the NI CompactRIO programmable automation controller (PAC). Because the application was developed in LabVIEW, the same code used to create the virtual prototype can be deployed to physical NI hardware with little to no programming changes. Additionally, engineers and scientists can use the new NI 951x C series drive interfaces to achieve direct connectivity to hundreds of stepper and servo drives and motors from NI and third-party vendors.





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Bringing brownfield plants back to life
Schneider Electric South Africa IT in Manufacturing
Today’s brownfield plants are typically characterised by outdated equipment and processes, and face challenges ranging from inefficient operations to safety hazards. However, all is not lost, as these plants stand to gain a lot from digitalisation and automation.

Read more...
Generative AI for immersive real-time visualisation
Siemens South Africa IT in Manufacturing
Siemens will deepen its collaboration with NVIDIA to help build the industrial metaverse.

Read more...
Award-winning Gen AI solutions
IT in Manufacturing
Amazon Web Services recently hosted an exclusive event in South Africa on ‘Elevating Possibilities with Partners - a Showcase of GenAI Excellence’. This event brought together ten esteemed partners, including Synthesis Software Technologies, to highlight innovative advancements in the field of Generative AI.

Read more...
AI is driving data centres to the edge
Schneider Electric South Africa IT in Manufacturing
The data centre has become the cornerstone that links our digitally interconnected world. At the same time, the rapid growth and application of AI and machine learning (ML) is shaping the design and operation of data centres.

Read more...
Full-scale central control room simulator
Valmet Automation IT in Manufacturing
Valmet will deliver a full-scale central control room simulator to Nordic Ren-Gas, the leading Nordic green hydrogen and e-methane developer in Finland.

Read more...
Re-imagining business operations with the power of AI
IT in Manufacturing
inq. has introduced a range of artificial intelligence solutions to assist organisations across industry verticals in optimising business operations and improving internal efficiencies.

Read more...
Safe, sustainable cycling helmet technology
Siemens South Africa IT in Manufacturing
Lazer Sport, one of Europe’s leading cycling helmet manufacturers, has adopted the Siemens Xcelerator portfolio of industry software to bring to market KinetiCore, its new proprietary rotational impact protection technology.

Read more...
Defending against modern-day cyber threats
IT in Manufacturing
The anatomy of cyber threats has changed, meaning that organisations can no longer rely on traditional cybersecurity solutions to protect their perimeter, but should instead rethink their data protection strategy and become proactive in their defence against breaches.

Read more...
Data centre sector 2024 market outlook
IT in Manufacturing
As the world adapts to the digital transformation of almost every aspect of everyday life, the data centre sector, which plays such a pivotal role in digitalisation, is constantly evolving.

Read more...
Reinventing the workforce in the age of generative AI
IT in Manufacturing
Generative AI has burst onto the scene. It appeared fast, and is evolving even faster. Its impact on value chains will fundamentally transform the nature of work, reshaping how businesses deliver value, and delivering better experiences for employees and customers.

Read more...