PLCs, DCSs & Controllers


Water industry remote control and monitoring systems

October 2006 PLCs, DCSs & Controllers

Omniflex has a set of Maxiflex CPUs - the T2 which is dedicated to data acquisition and telemetry applications. They require no user programs when used for data acquisition or telemetry application. Simply plug them in, connect field wiring and power up. All I/O is scanned automatically and I/O status assembled into Data Interchange Table (DIT). The CPUs however can be programmed for control as well. Other CPUs (P3) in the Maxiflex range offer IEC61131 programming with six languages standard and function blocks for PID suitable for dosing plant control. The telemetry functions run automatically and independently of the control application so scada systems can be acquiring data whilst control applications are running. Maxiflex also supports remote programming service via it communications networks.

Remote control over instrumentation wiring
Remote control over instrumentation wiring

The system integrates the remote pump start/stop function with motor status feedback from pumps and level statuses directly to an annunciator panel. No more hard wiring of panel indicator lamps for stop start run indication. All this can be displayed on the annunciator via a Modbus link. The telemetry aspect of the remote control can be implemented on copper cable (screened twisted pair - instrument cables) up to 10 km from the control centre. Radio systems can be used for wireless applications where cable infrastructure is non-existent. GSM Networks can also be utilised with Short Message Services being used for data transmission or GPRS communications.

Remote control over wireless links GSM or dedicated radio infrastructure
Remote control over wireless links GSM or dedicated radio infrastructure

Maxiflex also supports redundant applications where on larger pumping stations, pumps run redundant with the control and monitoring application also redundant for maximum availability or service. Integration of remote I/O into the system is simple for distributed monitoring of I/O like temperature vibration and pressure.

Sample configuration screen
Sample configuration screen

Typical applications for Maxiflex:

* Pump remote control.

* Reservoir level control.

* Pump station monitoring and control.

* Dosing plant applications.

* Flowmeter monitoring.

Configuration is easily made using a free Windows-based software package called 'OmniSet' and a serial cable available from Omniflex. Simple selection of pull down options allows the user to configure the CPU completely. This configuration includes the ability to create multidrop telemetry systems using the Omniflex CONET Local Area Network up to 10 km on twisted pair cable.

Maxiflex provides a very cost-effective solution to remote control applications and simplifies the field I/O systems by eliminating the need to write time consuming application programs for data acquisition or telemetry. Should data acquisition also be required with the pump control, Maxiflex I/O systems cover analog inputs, voltage, current, thermocouple, RTD and digital inputs, potential free and voltages up to 200 V d.c., series contact chains, and pulse inputs up to 50 kHz.

For more information contact Ian Loudon, Omniflex, +27 (0) 31 207 7466, or visit www.omniflex.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking ICCP remote monitoring
Omniflex Remote Monitoring Specialists Maintenance, Test & Measurement, Calibration
Cathodic protection keeps buried and submerged pipelines safe from corrosion, but verifying it traditionally means costly, hazardous manual site visits. Omniflex explains how a retrofit module brings remote monitoring to ageing transformer rectifiers without replacing functional infrastructure.

Read more...
Network-capable remote relay system with flexible channel assignment
Phoenix Contact PLCs, DCSs & Controllers
Phoenix Contact has launched a modular PLC-Interface Ethernet Gateway remote relay system with up to 56 configurable I/O channels, multi-protocol support including Profinet Class C and S2 redundancy, and compatibility with established controller software for straightforward network integration.

Read more...
Mine-wide water monitoring at Nkomati Nickel plant
Omniflex Remote Monitoring Specialists Data Acquisition & Telemetry
Omniflex is supplying a new wireless telemetry system for Nkomati Nickel plant, restoring mine-wide monitoring of water and pumping systems across six outstations as the operation prepares to resume following a R753 million restart investment.

Read more...
Seven checks before replacing an obsolete industrial control component
PLCs, DCSs & Controllers
An obsolete control component rarely fails in isolation. Before ordering an exact spare, manufacturer successor or engineered alternative, maintenance and procurement teams should work through seven checks to define the problem properly and avoid a costly mismatch.

Read more...
Omniflex delivers ICCP systems in London
Omniflex Remote Monitoring Specialists Maintenance, Test & Measurement, Calibration
Omniflex has supplied impressed current cathodic protection systems for landmark London buildings, protecting reinforced concrete from corrosion and extending the service life of commercial, retail and heritage sites.

Read more...
Loop signature Part 2-6
PLCs, DCSs & Controllers
This instalment of the Loop Signature series introduces frequency plot theory as a foundation for understanding process dynamics, explaining Bode plots, dynamic gain, phase lag and their relationship to control loop tuning.

Read more...
Modernising acid cooler protection without disrupting production
Omniflex Remote Monitoring Specialists Maintenance, Test & Measurement, Calibration
Omniflex has supplied an advanced anodic protection control system to phosphate producer Foskor, replacing a legacy transformer rectifier system while maintaining uninterrupted production. The distributed PowerView CP solution provides remote monitoring and DCS integration.

Read more...
The rise of software-defined brownfield automation
Schneider Electric South Africa PLCs, DCSs & Controllers
Schneider Electric’s EcoStruxure Automation Expert is enabling brownfield operators to modernise incrementally, decoupling control logic from hardware to bridge legacy equipment and future-ready operations without disrupting production.

Read more...
Upgrading alarm systems for critical industries
Omniflex Remote Monitoring Specialists PLCs, DCSs & Controllers
Omniflex’s OMNI16R alarm annunciator platform provides a direct replacement for legacy CSA systems such as MPAS 90 and SA9100, enabling operators in oil and gas, nuclear and power generation to modernise alarm infrastructure without sacrificing the clarity required for safe operations.

Read more...
How DCS can step off the hardware obsolescence treadmill
Schneider Electric South Africa PLCs, DCSs & Controllers
Schneider Electric argues that virtualising DCS environments breaks the cycle of hardware obsolescence, giving plant operators a smarter path to lifecycle modernisation without production disruption.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved