A move to new premises in Ekurhuleni and the constant drive for better consumer pricing in the growing South African soft sweets market, led Kraft Foods to commission Industrial Information Technologies (I2T) to carry out an evaluation of the present machinery and processes used in its marshmallow production line and to advise on solutions which would reduce costs through improved process stability and reduced scrap levels. Using an Adroit scada system, the line achieved a significant improvement in output with scrap eliminated.
Overview
Kobus Sutherland, MD of I2T relates: "We found ourselves in a sticky situation, the marshmallow production line was producing an unacceptable level of waste product which was of great concern to Kraft. It was causing the company to run additional shifts at high cost to deliver the required output. To us this was indicative of a serious control problem and we decided to replace the legacy system with an Adroit scada."
Recipe screen
I2T started the project by identifying various temperatures, process times, pressures and pump speeds as the main control points in the process. They were convinced that most of the waste-related production loses could be eliminated if these critical processes were controlled within certain limits.
The standard Adroit scada Version 5.0 with Recipe Manager was used on a standalone Windows XP-based system. The 800 tags (using 150 x 16 Adroit tag licences) are connected to a single PLC that is in turn connected to the server via RS232. The scada system is located next to the machine and uses standard Adroit graphics and on screen alarms with data being stored for 30 days. No special scripting was needed for the installation, but risk of redundancy was reduced through the use of Adroit Remote Client. I2T's project engineer, Willie Grimbeek says that the Adroit system is soon to be integrated into the plant monitoring system.
HMI with maximum performance in the smallest of spaces ifm - South Africa
SCADA/HMI
Whenever clear communication, precision and performance in the smallest of spaces are required, the most compact member of ifm’s ecomatDisplay family is the perfect choice. The 11 cm HMI makes no compromises when it comes to human-machine interaction.
Read more...Scale your operations control as you need
SCADA/HMI
Modern industrial operations, from a single machine to enterprise-wide systems, demand software which adapts to the task at hand while boosting efficiency,
Read more...Maximum display performance in the smallest of spaces ifm - South Africa
SCADA/HMI
Whenever efficient communication, precision and performance in the smallest of spaces are required, the most compact member of the ecomatDisplay family is the perfect choice. This is a programmable, high-performance HMI display designed for mobile machines and installations.
Read more...The new programmable graphic display for all industries ifm - South Africa
SCADA/HMI
The new 11 cm ecomatDisplay from ifm features 16,7 million colours, a high-resolution display with optical bonding and a powerful processor, all packed into a compact, robust housing.
Read more...Display systems for mobile machines ifm - South Africa
SCADA/HMI
The new 11 cm ecomatDisplay from ifm features 16,7 million colours, a high-resolution display with optical bonding and a powerful processor, all packed into a compact, robust housing.
Read more...AAEON launches new panel PC series Vepac Electronics
SCADA/HMI
AAEON has released the OMNI-ADN series, a four-model collection of modular HMI panel PCs with display sizes ranging from 26 to 55 cm. The OMNI-ADN series is the first of AAEON’s HMI panel PC range powered by the Intel Processor N-series platform,
Read more...Common automation panel for drill rigs
SCADA/HMI
Epiroc has announced the full availability of its common automation panel (CAP) for the RCS-based surface drill rig models, Pit Viper and SmartROC.
Read more...Automation software to future-proof your operations Adroit Technologies
IT in Manufacturing
As the official partner of Mitsubishi Electric Factory Automation, Adroit Technologies empowers businesses with cutting-edge solutions that reduce costs, improve quality and increase productivity.
Read more...Cybersecurity in factory automation Adroit Technologies
IT in Manufacturing
In the era of Industry 4.0, factory automation has transformed industrial processes, enhancing efficiency, productivity and connectivity. However, this digital evolution has also introduced new vulnerabilities, making cybersecurity a critical concern for manufacturers.
Read more...Smart HMI with outstanding features Vepac Electronics
SCADA/HMI
The cMT X-Series from Vepac Electronics offers smart HMI, with a focus on software features for data integration, monitoring, and cloud connectivity.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version