Efficient blowoff of zinc particles
January 2006
Pneumatics & Hydraulics
Galvanized steel sheet need to be cleaned of zinc particles during the final rolling operation. Initially an air manifold consisting of 42 mm open pipe was installed across the sheet, blasting it with compressed air at 550 kPa. While this scheme produced a satisfactory end product, both noise level and air consumption were unacceptably high.
Exair Model 6013 high velocity air jets were installed in the existing pipe nipples. Compressed air consumption was reduced by 30% and the noise level reduced to 90 dBA - a 300% reduction in sound, reduced compressed air consumption.
Companies looking for major cost saving opportunities on their production floors, chances are their compressed air systems are a good place to start. Energy is a substantial cost factor in most plants and compressed air is often at the top of the list. 'Air abuse' can be eliminated in a number of ways - plugging leaks, repairing or replacing valves and filters, cycling air where possible and replacing noisy, energy wasteful open jets with quiet and efficient air jets.
Further reading:
How laser cladding delivers 33% more life and maximum ROI in hydraulic cylinders
Pneumatics & Hydraulics
By utilising advanced laser cladding, Honingcraft can help clients achieve a 33% longer life from their components, ensuring they secure the maximum return on their investment.
Read more...
Identifying signs of hydraulic cylinder wear and tear
CT Hydraulics (Nqoba)
Pneumatics & Hydraulics
Recognising the early warning signs of hydraulic cylinder degradation is crucial for preventing costly downtime, ensuring operator safety and maximising the lifespan of your hydraulic systems.
Read more...
Integrated Air Solutions opens Pinetown branch
Pneumatics & Hydraulics
Integrated Air Solutions has opened a branch in Pinetown, bringing world-class diesel and electric air compressor services closer to customers in KwaZulu-Natal.
Read more...
Cartridge-style flowmeter
Axiom Hydraulics
Pneumatics & Hydraulics
Sun’s new cartridge-style flowmeter QMEH delivers precise, real-time flow measurements for demanding hydraulic applications. Using a custom-built, state-of-the-art sensor, the QMEH accurately detects flow and converts the electrical signal into a proportional flow rate.
Read more...
Robust sensors for pneumatic applications
ifm - South Africa
Pneumatics & Hydraulics
The pressure sensors from ifm have a G1/8 process connection, combined with a welded thin-film measuring cell. While offering an unbeatable price/performance ratio, this technology provides for high measuring accuracy in a very compact and robust housing.
Read more...
A guide to common hydraulic system contaminants
CT Hydraulics (Nqoba)
Pneumatics & Hydraulics
Every engineer, machine designer and maintenance professional understands that the heart of any reliable hydraulic system is its fluid. But the moment that fluid is compromised, your system’s life expectancy and your peace of mind drop dramatically.
Read more...
Compressed air piping design
Artic Driers International
Pneumatics & Hydraulics
When designing a compressed air pipeline, remember that size matters. The internal size of the pipe, along with the pressure and air volume, determine the velocity of the compressed air in the pipeline.
Read more...
Tuning into what your system is telling you
Hydrasales
Pneumatics & Hydraulics
Hydraulic presses can run like clockwork, but often it’s the things you don’t see, or hear, that carry the most telling signs of irregular system health.
Read more...
Direct-controlled seat valve
Pneumatics & Hydraulics
A new direct-controlled seat valve enables storage-free, load-tight holding functions in dynamic linear units without an additional control pressure supply, and offers significant advantages over classic, pilot-controlled solutions, particularly in stationary and servo hydraulics.
Read more...
Gauge maintenance for shutdown
SA Gauge
Pneumatics & Hydraulics
As the year winds down, many plants across South Africa prepare for the annual shutdown. It’s also the perfect opportunity to give your pressure and temperature gauges the attention they deserve.
Read more...