IT in Manufacturing


Yokogawa releases Platform for Advanced Control and Estimation R5.02

September 2018 IT in Manufacturing

Yokogawa has announced that together with Shell, it has developed Platform for Advanced Control and Estimation R5.02. This software suite brings together advanced plant process control technology developed by Shell with the real-time control technology that Yokogawa has developed in its role as a control system supplier.

The upgrade from version R5.01 provides enhanced functionality that will help customers optimise the control of operations throughout their plants, maintain high system availability, reduce operator workload, and improve productivity. The Platform for Advanced Control and Estimation suite is positioned as a solution in Yokogawa’s OpreX Asset Operations and Optimisation family.

Advanced process control systems improve product yield and reduce energy consumption by maintaining temperature, flow rate, pressure, and other process values within a set range, keeping them as close as possible to their optimal set points. Such systems are increasingly used in facilities such as oil refineries, petrochemical plants and natural gas liquefaction trains. Advanced control solutions are attracting considerable interest due to their ability to improve productivity.

Yokogawa’s Platform for Advanced Control and Estimation suite delivers the following functionality:

• Multivariable model predictive control (the control of multiple variables based on predictions made using models of the dynamic characteristics of plant responses).

• Soft sensing for estimating quality in real time based on temperature, flow rate, pressure, and other process values.

• Customisation of calculations.

The suite is continuously enhanced in response to changing customer requirements. The release of version R5.02 meets the need for solutions that can optimise the control of operations throughout a plant, ensure high availability, and ­alleviate problems of high workload caused by reductions in the number of plant operators and expansion in the range of items that must be monitored and controlled.

Enhancements

1. Plant-wide optimisation of control with large-scale applications

With large-scale applications, advanced control systems need to be able to process huge amounts of data. Version 5.01 of this software is suitable for small to medium-size applications and can optimise the control of individual processes. With the enhancements made to R5.02, this software now offers significantly greater processing speed. As a result, it can now handle large-scale applications involving multiple processes and is thus capable of optimising the control of operations throughout a plant.

2. Maintaining high system availability regardless of changes in operational conditions or ageing of facilities

With this software, a trend line showing the predicted values when advanced control is active (closed loop prediction trend) can be superimposed over a trend line that is based on the actual measured values. By comparing them, it is possible to identify errors in a dynamic response model. Such errors are the result of deterioration in advanced control performance caused by changes in operational conditions or the ageing of facilities. System availability can be maintained by rebuilding the dynamic response model whenever these errors become significant.

R5.02 has been enhanced to enable the display of a trend line that predicts plant behaviour when advanced control is inactive (open loop trend). This enables operators to know in advance what impact this will have on a process.

3. Improved operability for efficient operation and monitoring

With a single press of a key, operators can call up items from a list of recently displayed screens. Frequently used screens can also be accessed quickly by registering them as favourites.

About OpreX

OpreX is the comprehensive brand for Yokogawa’s industrial automation (IA) and control business. The OpreX name stands for excellence in the technologies and solutions that Yokogawa cultivates through the co-creation of value with its customers, and encompasses the entire range of Yokogawa’s IA products, services, and solutions. This brand comprises the following five categories: OpreX Transformation, OpreX Control, OpreX Measurement, OpreX Execution, and OpreX Lifecycle. Platform for Advanced Control and Estimation, OpreX Asset Operations and Optimisation family solution in the OpreX Transformation category, delivers operational excellence throughout an enterprise’s activities, from production through to supply chain optimisation and risk and business management.

For more information contact Christie Cronje, Yokogawa South Africa, +27 11 831 6300, [email protected], www.yokogawa.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
Poor heat management in data centre design
IT in Manufacturing
Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably, and within the precise environmental conditions they were built and designed for.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...
Why AI sustainability must be a boardroom priority
IT in Manufacturing
As South African companies race to harness artificial intelligence for innovation and growth, few are asking the most critical question - the environmental cost.

Read more...
RS South Africa shines spotlight on MRO procurement
RS South Africa IT in Manufacturing
RS South Africa has highlighted the growing pressures faced by procurement professionals responsible for maintenance, repair and operations supplies across the country’s vital economic sectors.

Read more...
Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved