Fieldbus & Industrial Networking


FRNT0, layer 2 network redundancy protocol

May 2006 Fieldbus & Industrial Networking

The Westermo On Time industrial managed switch series is available with redundant ring technology. This eliminates network failure caused by fibre or copper failures on the trunk ports (ring ports). The speed of ring recovery is an essential part of designing a network. The Westermo OnTime FRNT (fast re-configuration of network topology) version 0 protocol can recover from a failure in only 20 ms if such a failure does occur. When used in conjunction with redundant power supplies a very reliable system can be designed.

Standard Ethernet networks would collapse and fail if normal office-based Ethernet switches were formed into a complete ring. This failure is commonly referred to as a 'broadcast storm' as Ethernet Packets have multiple routes on a network to communicate to devices. Usually, an incorrect type of packet broadcasts (or floods) over a network and causes hosts to respond all at once, typically with wrong responses. This starts the process over and over again; hence the network crashes.

The FRNT0 is similar to the IEEE Spanning Tree Protocol (STP) except for the following: each switch in a ring topology has knowledge of the network topology, see Figure 1, ie, not only to its neighbouring switches as is the case for STP.

Figure 1
Figure 1

Event-based principle

An FRNT topology change event packet will be sent directly to the focal point switch in case of a topology change (eg, a link loss or a link establishment), while a STP implementation will only send STP control packets one network hop. The focal point switch will, based on the received topology change event packet from the topology change detecting switches, generate a topology change command. This packet is sent to each member switch in the ring. The time it takes from the occurrence of a topology change until the corresponding topology change event packet is received on the focal point is typically a fraction of a ms or a few ms at the most, even though the number of the switches in the ring is high.

200 switches in a ring

The FRNT0 concept contains in principle no limitation for the maximum number of FRNT0 enabled switches that can be installed in a single ring. The maximum number has been set to 200 switches.

20 ms re-configuration time

A large number of switches in a ring have only a small impact on the re-configuration time of the network topology. Example: 100 switches on the path between the topology change detecting switch and the focal point with a very high network load on the links (eg, 50% of full wire speed).

The switch latency in the no load scenario is 15 microseconds (µs), while a conservative estimate in case of 50% load is 70 microseconds (µs). This gives 3 ms round trip propagation delay in a no load scenario and 14 ms round trip propagation delay in the (conservative) high load scenario.

The most time consuming part in case of a topology change is MAC table update procedure. The MAC tables on each switch must be updated in case of a topology change. This operation takes approximately 10 ms. This gives a re-configuration time of approximately 20 ms.

Connection oriented protocol

The member to focal point communication is based on a connection oriented protocol. This means that the protocol will handle packet loss of FRNT control packets. Packet loss is very unlikely in a normal scenario due to the excellent bit error rate (BER) properties of wired Ethernet (copper or fibre), ie, BER should be better than 10-11. However, one must be able to handle a situation where a trunk link might suffer from poor BER with packet loss as a result. This connection oriented protocol is very fast. An FRNT control packet, generated by the member, will be re-sent after 30 ms if no acknowledgement is received from the focal point.

Full immunity vs any type of network load

The loss of FRNT packets due to a network overload situation is not an issue for the FRNT0 control protocol. Thus, any unicast-, multicast- or broadcast network load can be generated on the network without any FRNT0 packet loss. An overload situation in this context means that the interface to the switch CPU is a network bottleneck, ie, important control packets must compete vs other packet to the CPU. Broadcast load is for all practical purposes the most critical network load in this context. The FRNT0 protocol is, however, protected against such an overload scenario due to the following properties:

* Broadcast bandwidth limitation.

* Unique VLAN configuration for the FRNT control packets.

* FRNT packets defined as packet with highest possible QoS level.

Similar proprietary network redundant protocols from other vendors are in most cases based on polling instead of event controlled handling of a topology change. This will introduce a slower establishment of a new topology. The FRNT0 protocol is also based on polling as a supplementary function to the event-based part of the protocol. This function has only relevance in case of a multiple point of failure (single point of failure is handled by the of event controlled handling of a topology change).

Link qualification based on data link layer protocol, LHP

A major problem with most network redundancy protocols is the probability for having a network loop where a potential storm can be generated only in one direction (not both directions), and where this is not detected by the root (master) switch. This problem can only be handled if the switches support a link layer protocol that is used in order to qualify a link. The FRNT0 protocol has support for such a protocol. This Westermo OnTime protocol is referred to as the Link Health Protocol (LHP). The LHP makes sure that packets can be both sent and received on a trunk port before the link is properly qualified. This protocol is mandatory if the trunk ports are based on fibre.

FRNT0 main properties

* Event-based principle.

* 200 switches in a ring.

* 20 ms re-configuration time.

* Connection oriented protocol.

*p Full immunity vs any type of network load (uni- multi- and broadcast).

* Link qualification based on data link layer protocol, LHP.

For more information contact Throughput Technologies, 011 705 2497, [email protected]



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Introduction to Part 2 loop signatures and process transfer functions
Fieldbus & Industrial Networking
The previous series of loop signature articles dealt with the basics of control loop optimisation, and concentrated on troubleshooting and ‘SWAG’ tuning of simple processes. In this new series, consideration will be given to dealing practically with more difficult issues like interactive processes, and with processes with much more complex dynamics.

Read more...
Siemens sets new standards in drive technology
Fieldbus & Industrial Networking
Siemens is setting new standards in industrial drive technology with the launch of its new high-performance drive system, Sinamics S220. This offers a seamless and innovative drive system with comprehensive simulation and analysis capabilities and advanced connectivity features that enable full integration into digital work processes.

Read more...
PC-based control in the plastics industry
Beckhoff Automation Fieldbus & Industrial Networking
Nissei Plastic, an injection moulding machine manufacturer based in Japan is implementing a worldwide tend towards open automation systems from experienced specialists using PC and EtherCAT-based control technology from Beckhoff.

Read more...
Loop Signature 31: Non-linearity in control loops (Part 2)
Michael Brown Control Engineering Fieldbus & Industrial Networking
This article is a continuation of Loop Signature 30 published in the last issue in this series, exploring reasons for non-linearities which may be encountered in feedback control loops

Read more...
PC-based control optimises robotic parts handling on plastics machinery
Beckhoff Automation Editor's Choice Fieldbus & Industrial Networking
NEO is a cartesian robot developed by INAUTOM Robótica in Portugal for parts removal on plastics machinery. Its aim is to increase system productivity. NAUTOM Robótica has entered into a strategic partnership with Bresimar Automação to increase the working speed of the cartesian robots using advanced control and motion solutions from Beckhoff. The result is a comprehensive, future-proof automation solution for its entire family of cartesian robots.

Read more...
PC-based control for flat wire motors for electric vehicles
Beckhoff Automation Fieldbus & Industrial Networking
Special machine manufacturer, ruhlamat Huarui Automation Technologies unveiled the second generation of its mass production line for flexible stators with bar winding. This enables extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.

Read more...
Case History 200: The final case history – desuperheater control problem.
Michael Brown Control Engineering Editor's Choice Fieldbus & Industrial Networking
For this final article I have chosen to relate a problem that existed in a desuperheater temperature control on a boiler in a petrochemical refinery.

Read more...
PC-based control technology in additive manufacturing
Beckhoff Automation Editor's Choice Fieldbus & Industrial Networking
As an open control platform, PC-based control supports different engineering approaches, including low-code programming. The machine builder, Additive Industries uses this to create the code for the TwinCAT runtime of its 3D printers.

Read more...
Suppression and safety solutions for fire and gas in mission-critical industries
Fieldbus & Industrial Networking
By representing world-leading brands and focusing on fully integrated, certified systems, HMA South Africa is positioning itself as a trusted partner in fire detection, suppression and explosion-proof safety solutions across the continent.

Read more...
Integrating fire alarm systems into building management systems
Beckhoff Automation Fieldbus & Industrial Networking
Fire alarm systems work independently of the building automation system. Schrack Seconet has developed a flexible gateway using ultra-compact industrial PCs and TwinCAT from Beckhoff, which can be used to flexibly convert a customer-specific communication protocol to a wide range of transmission standards.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved