Data Acquisition & Telemetry


Data acquisition and control in petrochemical plants

September 2004 Data Acquisition & Telemetry

The roles of telemetry and data acquisition are very often closely related and indeed use the same information from the plant. Remote control applications generally require the use of some form of telemetry, to get the signals from one location to another over some distance. This is generally a point-to-point system, however, modern telemetry systems are no longer confined just to the one-to-one applications with plants requiring more complex architectures for telemetry data acquisition and control.

Analysers are generally located within the plant close to the processes they are analysing, often in shelters as the area may be classified as hazardous. In many cases the system needs to use either existing plant cables/plant infrastructure to transfer the signals. This is where the Conet LAN comes into its own, running up to 10 km on screened twisted pair the connections to the analysers can be made by simply using spare instrument cable pairs. Omniflex's T2 Maxiflex CPU is designed specifically for data acquisition and telemetry applications. They require no user application programs when used for data acquisition or telemetry application making them a suitable platform for this type of system. Simply plug them in; connect field wiring and power up.

The analysers are connected via NIMs (network interface modules) using an RS232 or RS485 port on the analyser. The NIM has downloaded to it the Analyser Serial Protocol enabling the Maxiflex to interrogate and retrieve data from the analyser. This enables the supervisory system to gain access to all the features of the analyser from a remote location. Analyser information and its status are assembled into data interchange table (DIT). Using a technique called 'network subscriptions' (same idea as subscribing to a magazine from the newsagent) the data required by either party can be shared between themselves. Maxiflex is configured using a Windows-based configuration management package which edits the Maxiflex DIT table and invokes the network services necessary to implement the data transfer between either end of the system. These configuration files can be saved and stored on the PC/laptop. Configuration can be done at the unit itself or via the Network, which is especially useful when access to the other end of the system is difficult. These tools also facilitate browsing of the system for engineering staff. At the supervisory end of the system, Maxiflex can assemble the collected data into a single contiguous block, which allows more efficient transfer of data to the supervisory system.

Figure 1. Typical system overview
Figure 1. Typical system overview

Being modular and flexible, Maxiflex can accommodate systems of varying size and those with primitive front end instruments right up to sophisticated measurement devices with on board communications ports, RS232/RS485, Modbus, Hart, Ethernet, etc.

Network media

* Copper cable.

* Fibre-optic.

* Ethernet backbone.

* Combinations of all of the above.

Maxiflex networks can be implemented on copper cable (screened twisted pair - instrument cables) up to 10 km between the furthest points. Other network media such as fibre-optic cable or Ethernet plant backbone etc can also be used. A Maxiflex data acquisition system can also comprise combined elements of the above media and network topologies:

* Point-to-point.

* Multidrop - bus.

* Complex - star, ring, combinations.

* Redundant link.

Configuration is easily made using a free Windows-based software package called 'OmniSet' (Figure 2) and a serial cable available from Omniflex. Conet Explorer is a complete suite of software for configuration management, programming and terminal access which has full features to cater for the needs of the end user's system. Simple selection of pull down options allows the user to configure the CPU completely. This configuration includes the ability to create multidrop systems using the Omniflex CONET local area network up to 10 km on twisted pair cable.

Figure 2. Sample configuration screen
Figure 2. Sample configuration screen

Maxiflex provides a cost-effective solution to data acquisition applications and simplifies the field I/O systems by eliminating the need to write time-consuming application programs for them.

Should some control or interlocking be required this can be integrated within the system as an application program. An IEC61131 programmed CPU can also be used for applications where the user may want to write control applications in ladder or function block. Maxiflex I/O systems cover analogue inputs, voltage, current, thermocouple, RTD and digital inputs, potential free and voltages up to 200 V d.c. series contact chains, pulse inputs up to 50 kHz, Modbus devices, custom RS232 or RS485 protocols, analysers like Vista, Panametrix, Siemens, etc.

For more information contact Ian Loudon of Omniflex, 031 207 7466, [email protected], www.omniflex.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Taming the terrain
Omniflex Remote Monitoring Specialists Industrial Wireless
Effectively monitoring and controlling water distribution networks is crucial if we are to avoid wasting this valuable, life-preserving resource. Wireless telemetry systems play a vital role in this task, collecting data from remote locations and transmitting it to a central control station for real-time monitoring and control.

Read more...
Keeping an eye on invisible radiation
Omniflex Remote Monitoring Specialists Analytical Instrumentation & Environmental Monitoring
At its peak in 1994, the energy generation capacity of the UK’s nuclear power stations was 12,7 GW across 16 plants. In 2024, the capacity has fallen to around 5 GW, and the number of stations is down to nine. However, this is far from the end of the story as spent nuclear fuel remains radioactive for centuries, and requires rigorous safety processes to safeguard against leaks.

Read more...
Cathodic protection system for hazardous environments
Omniflex Remote Monitoring Specialists IS & Ex
When NSW Ports in Australia embarked on a two-year programme to rehabilitate the structures and combat corrosion levels at its Bulk Liquid Berth 1, it commissioned Melbourne-based consultancy Infracorr to deliver a bespoke cathodic protection) system. To deliver the system safely, Infraccor engaged cathodic protection specialist Omniflex to support the hazardous area and remote monitoring aspects of the CP system design.

Read more...
Industrial signal conditioning
Omniflex Remote Monitoring Specialists Electrical Power & Protection
Automation for Industry 4.0, process control, data acquisition, and alarm processing all rely on the conversion of physical signals to a standardised, usable format, that engineered systems can reliably use to manage industrial processes.

Read more...
Assessing the order of events
Omniflex Remote Monitoring Specialists Industrial Wireless
Being able to monitor plant alarms and events in real time, in chronological order, is critical when a plant experiences an avalanche of alarms caused by an abnormal event. Sequence of events modules can be used to cut unplanned plant downtime and reduce operational costs.

Read more...
Signal conditioning is the protective armour between plant and field
Omniflex Remote Monitoring Specialists Sensors & Transducers
Measurement and control of physical properties are the foundation of all critical industrial technologies. Ian Loudon, international sales and marketing manager at remote monitoring specialist, Omniflex explains the challenges of industrial signal conditioning and the importance of safety engineering.

Read more...
Protecting Australia’s harbours from a silent threat
Omniflex Remote Monitoring Specialists Industrial Wireless
Omniflex has completed the addition of remote monitoring to the existing cathodic protection (CP) systems at five berths in Port Kembla, Australia. This will enhance their surveillance and provide accurate energy monitoring.

Read more...
Programmable LED indicators
Turck Banner Southern Africa Industrial Wireless Data Acquisition & Telemetry
Turck Banner is expanding its portfolio of LED lights with the robust LED indicators of the K100 series. These units improve workflow and reduce downtime through clearly communicated status information.

Read more...
The argument for remote tank monitoring
Omniflex Remote Monitoring Specialists Industrial Wireless
When considering the potential consequences of inadequate tank farm monitoring, images of disasters like the Buncefield fire probably spring to mind first. However, with the development of safety regulations and equipment, these catastrophic events are becoming far less common over time.

Read more...
Decoding the world of direct part marks
Omron Electronics Data Acquisition & Telemetry
OMRON has unveiled its latest breakthrough, the V450-H ultra-rugged handheld scanner. Tailored specifically for industrial DPM reading, this innovative device sets new industry standards for durability and performance.

Read more...