News


From the editor's desk: Maintenance is the new cool

Technews Industry Guide: Maintenance, Reliability & Asset Optimisation 2020 News

An interesting spin-off of digitalisation in today’s manufacturing plants is how it has elevated the maintenance department from obscurity to the status of primary organisational profit driver. Preventative maintenance has been replaced by more elegant predictive techniques, and the artisan’s toolbox, while still in evidence, is now complemented by a host of augmented and virtual reality assistants, running on mobile devices, or even a pair of ‘Google-style’ safety goggles.

Over the last few years, the scope and vision of the old maintenance department has expanded from retroactive equipment repair to proactive enterprise asset management (EAM). The trend in EAM is to deploy equipment-based sensors that send machine data to edge or cloud-based analytical programs and artificial intelligence algorithms. The underlying principle is early warning of deteriorating equipment performance, which may not be detectable using traditional inspection-based methods. But, since all plants are different, their EAM requirements will likely also be different. To provide readers with a reference point in the often confusing landscape of equipment monitoring and predictive maintenance strategy, the SA Instrumentation & Control team has put together this industry guide which we hope will serve you well.

The IIoT makes it all doable

The objective is to keep the plant running at maximum efficiency, but now secure in the knowledge that a breakdown is not about to catch you unawares. The enablers are the methods of continuous data harvesting, followed by factual analysis performed against a known ‘healthy’ digital signature of that equipment. Any significant difference triggers an early warning of deterioration, leaving ample time to switch over to a standby – fan for arguments sake – while the primary is taken out of service for repair.

The profitability of asset-intensive manufacturing companies hinges to a large degree on maximum plant availability with minimal (zero) unplanned downtime. Even though the ideas of equipment condition monitoring have been around for years, they were always limited by the need for plant-based specialists to analyse the data and detect the warning signs. Now, thanks to affordable smart sensors and cloud-based analytical software packages, seamlessly connected via the Industrial Internet of Things, equipment analysis has become easier with many suppliers offering to monitor their machinery remotely as a service. Some even offer to monitor overall plant performance providing regular reports and recommendations, along with guarantees of maximised productivity and reduced operating expenses.

Whatever the unique requirements of your plant, we trust the extensive list of suppliers and service providers included at the back of this publication will help you to identify the right partner for an EAM strategy that moves your organisation closer to optimum performance and the benefits that accrue to those at the top of the pile. (Eskom please take note.)


Most encouraging of all though is that maintenance just got a digital makeover that is bound to lift its profile and attract some of those app-hungry engineers of the smartphone generation. The tools are simply too cool to ignore.

Steven Meyer

Editor: SA Instrumentation & Control

steven@technews.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Experience digitalisation at the Festo Virtual Exhibition
June 2020, Festo South Africa , News
Festo is breaking new ground with its first-ever Virtual Exhibition scheduled to take place from the 15-16 July. Visitors will get to experience digitalisation as never before. This exhibition will be ...

Read more...
Varispeed delivers a customised control system solution in KZN
June 2020, Varispeed (Div of Hudaco Trading) , News
Varispeed recently partnered with a prominent local cable manufacturer to upgrade an existing, outdated control system.       The project “This customer had been looking to upgrade the control system ...

Read more...
Turck Banner appointments Kenneth McPherson as sales director
June 2020, Turck Banner , News
Turck Banner in South Africa is pleased to announce the appointment of Kenneth McPherson as sales director. He will head up all the sales and marketing activities for the company. As a lifelong enthusiast ...

Read more...
Specialised dry-type transformers for Saldanha port upgrade
June 2020 , News
Transnet’s upgrade of its port facility at Saldanha Bay will include dry-type transformers from specialist company Trafo Power Solutions. The company is supplying specialised transformers for the ...

Read more...
Complete Hager electrical distribution solutions available from EM
June 2020, ElectroMechanica , News
A complete range of products and systems for electrical distribution in industrial, residential and commercial buildings is available from leading supplier ElectroMechanica (EM). “Customers include professional ...

Read more...
Cummins South Africa remains a key supplier to critical sectors
June 2020 , News
Cummins South Africa has been issued with the necessary permits to operate as a key supplier to critical sectors during the national lockdown. In addition, some employees have been exempted from the lockdown ...

Read more...
Pepperl+Fuchs to host a free, five-day online event
June 2020, Pepperl+Fuchs , News
Pepperl+Fuchs’ 2020 Online Summit is a free digital platform that will allow customers and other interested parties to learn about the latest trends and solutions in factory and process automation – even ...

Read more...
Aguru announces agreement with French industrial services company Ennovia
June 2020 , News
Aguru Business Solutions (Aguru), a company specialising in automation and digital transformation advisory and project management services, has announced that it has entered into a reseller agreement ...

Read more...
Rope access used for inspection at pulp and paper plant
June 2020 , News
When a pulp and paper producer required inspection and maintenance of its fire-water reticulation system, it turned to rope access specialist Skyriders to provide a quick and cost-effective solution. ...

Read more...
HMA Geotechnical solution for greenfield ammonia plant in Indonesia
June 2020 , News
HMA Geotechnical has supplied its Wisenmeshnet wireless infrastructure monitoring system for one of the largest industrial projects in Indonesia. This is the first time that this system, intended mainly ...

Read more...