IT in Manufacturing


Digitisation and automation for mining: the only way forward

March 2020 IT in Manufacturing

The theme for the Mining Indaba 2020 – ‘Optimising Growth and Investment in the Digitised Mining Economy’ – reinforced the need to focus on innovation, technology and automation. Technology, implemented alongside the correct logistics and strategy, makes a significant difference to age-old industries. The mining industry has never before faced such challenges as it does now. It is in urgent need of transformation.

SICK Automation has the technology capable of making that change.

SICK’s ‘Sensor Intelligence’ draws on its complete system expertise, supplemented by over 70 years’ experience as a market leader in sensors and sensor application solutions. SICK combines detailed application knowledge with reliable software architecture to optimally integrate its sensors into your system.

South Africa is leveraging technologies to improve mining efficiency and safety, and is fine-tuning the transformation from manual operations to more automated mining. SICK Automation is leading the way as a continual mining brand. Whether it is an underground or open-cast mine, the company has an automation solution that has been industry tested and optimised to suit South African mining conditions and needs.

A global specialist for factory automation, logistics and process automation applications, SICK Automation has over 44 000 products for the most challenging industry applications that require high precision proximity detection systems. Apart from its level, pressure, flow. presence detection, machine vision and other products, the company is an industry leader in the following fields:


Laser and radar scanners

SICK is globally renowned as a leader in laser scanner innovation and has been researching and developing this technology for over 40 years. Today, its laser scanners are used around the world for geo-mapping, exploring the universe at terrestrial space observatories, to protecting miners deep under the Earth’s surface.

Designed for indoor and outdoor applications, for day and night use, and with special weather filters, these laser scanners can go where humans cannot, and reach levels that no other product can. SICK’s extensive range of laser scanners provides intelligent scanning solutions for wide-reaching logistic and automation requirements. Applications for mining include:

Material flow and volume measurement

If users need to measure bulk materials on conveyor belts or in piles, the laser volume flowmeter Bulkscan offers a precise measuring procedure and an appealing alternative to a belt scale. The Bulkscan continuously measures the flow rate without making contact – regardless of weather conditions and the condition of the material. Intelligent additional functions on Bulkscan LMS511, such as measurement of the centre of gravity, height of the bulk, and belt monitoring prevent damage to the machines and conveyor belts – a definite benefit when optimising the flow of goods and efficiently controlling conveyor belts. The Bulkscan is exemplary in both maintenance and cost-effectiveness, and, thanks to a special alloy housing and integrated heating, it is robust and suitable for outdoor use.

Driver assistance and collision avoidance

Large vehicles within the mining industry pose a continuous challenge to life and infrastructure. Turning, cornering and reversing in close proximity to walls and drop offs or other equipment and people can result in damage or fatality. High precision proximity detection systems monitor available distance and identify potential collision hazards.

Suited for most underground mining vehicles, and using advanced laser scanner technology, underground vehicle operators are assisted to safely and efficiently manoeuvre within the tunnel. From front and rear-end detection, to corner cutting and overshooting, drivers receive visual feedback on a touch screen display as well as audible alarm warnings.

On surface mines, in dusty and harsh environments, the risk of collision is a reality. SICK has developed radar sensors that are able to withstand dirt and hostile weather conditions, as well as temperature fluctuations ranging between -30 and 50°C. These sensors provide reliable detection of any object which falls within their detection cones up to 20 metres.

Driver assistance systems, using 3D LiDAR or vision sensors detect blind zones around vehicles and warn the operator of potential sources of danger as well as providing navigation and steering support. The sensor detects up to 55 000 measurement points across four layers and emits three echo signals per measuring beam, increasing the number of measurement points to up to 165 000 per second.

Continuous emissions monitoring systems (CEMS)

The Carbon Tax came into effect on 1 June 2019 in South Africa, and will be phased in over a period of time to allow companies to comply and adopt cleaner and more efficient technologies. SICK has tried and tested technologies in use across the globe. Its CEMS solutions have been specifically designed for measuring emissions at mining and industrial facilities. These systems measure pollutants, reference quantities, and perform data processing on the results in accordance with relevant national or international legislation.

Conclusion

Technology has an important role in the mining industry. Countries that implement national initiatives that drive transformation and inclusive, broad-based development goals are far more enticing to investors. Research and development in the mining industry as well as the adoption of innovation are the keys to the sustainability of the industry in South Africa and the rest of the continent.

Whatever the distance, whatever the dimensions, for indoor, outdoor and underground applications, SICK offers consulting and design services so that its solutions are uniquely tailored to a mine’s specific requirements be it for the copper, coal, diamond or platinum sectors.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Looking into the future of machine vision
Omron Electronics IT in Manufacturing
Artificial intelligence (AI) is driving a significant transformation in all areas of industrial automation, and machine vision is no exception. Omron’s AI-powered machine vision systems seamlessly integrate state-of-the-art algorithms, enabling machines to analyse and interpret visual data meticulously.

Read more...
Driving digital transformation in the truck industry
Siemens South Africa IT in Manufacturing
Tatra Trucks, a leading truck manufacturer in Czechia, has adopted the Siemens Xcelerator portfolio of industry software including Teamcenter software for product lifecycle management and the Mendix low code platform to help increase production volume and strengthen its ability to manufacture vehicles that meet specific customer requirements.

Read more...
Opinion piece: Digital twins in manufacturing – design, optimise and expand
Schneider Electric South Africa IT in Manufacturing
Digital twin technology can help create better products, fast. It can also transform the work of product development. This strong statement from McKinsey reinforces how far digital twins have come in manufacturing.

Read more...
Asset tracking is key to driving operational excellence and sustainable growth
Schneider Electric South Africa IT in Manufacturing
Asset tracking plays a critical role in the success of industrial businesses. By effectively managing and monitoring assets, companies can optimise their operations, ensuring that resources are used efficiently. This leads to improved productivity and reduced costs.

Read more...
Siemens democratises AI-driven PCB design for small and medium electronics teams
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software is making its AI-enhanced electronic systems design technology more accessible to small and mid-sized businesses with PADS Pro Essentials software and Xpedition Standard software.

Read more...
Predicting and preventing cyber-attacks with AI and generative AI
IT in Manufacturing
The speed at which cyber threats are evolving is unprecedented. As a result, companies need to implement state-of-the-art technology to protect their data and systems.

Read more...
Real-world lessons in digital transformation
IT in Manufacturing
Synthesis has helped businesses across multiple industries with their digital transformation by solving their unique integration challenges.

Read more...
Enhancing cyber security for industrial drives
Siemens South Africa IT in Manufacturing
The growing connection between production networks and office networks as part of IT/OT integration and the utilisation of IoT have many benefits for industrial companies. At the same time, they also increase the risk of cyber threats. Siemens ensures that your know-how and plants are protected at all times.

Read more...
Immersion cooling systems for data centres
IT in Manufacturing
The demand for data centres in Africa is growing. The related need for increasing rack densities brings with it escalating cooling requirements.

Read more...
Transforming pulp and paper with automation and digitalisation
ABB South Africa IT in Manufacturing
The pulp and paper industry in South Africa is undergoing a significant transformation from traditional manual processes to embracing automation technologies. Automation in pulp and paper mills aims to improve various production stages, from raw material preparation to final product creation.

Read more...