The unique combination of force and form fitting of the chameleon’s tongue can be observed when it is on the hunt for insects. Once the chameleon has its prey in its sights, its tongue shoots out like a rubber band. Just before the tip of the tongue reaches the insect, it retracts in the middle whilst the edges continue to move forward. This allows the tongue to adapt to the shape and size of the prey and firmly enclose it. The prey sticks to the tongue and is pulled in as though caught on a fishing line. The Festo Bionic Learning Network with researchers from the University of Oslo used these observations to develop a mechanical prototype based on the same principles.
Gripping workpieces just as a chameleon’s tongue grips insects – that is the operating principle of the adaptive shape gripper DHEF from Festo. This unusual gripper can pick up, gather and put down objects of many different shapes without the need for manual adjustment.
The silicone cap of the adaptive shape gripper can fold itself over and grip objects of virtually any shape. This creates a firm and form-fitting hold. The elastic silicone enables the gripper to adapt to a wide range of geometries. When combined with a pneumatic drive, the adaptive shape gripper requires little energy for a secure grip.
Formless, round and sensitive
Unlike the mechanical grippers currently available that can only grip specific components, the adaptive shape gripper is extremely versatile. It can even manage components with freely formed shapes and round geometries. The absence of sharp edges makes it ideal for gripping sensitive objects such as air nozzles or trim strips. In principle, the gripper can pick up several parts in one movement, for example nuts from a bowl.
This means that the bionic gripper can be used to handle small parts in classic machine building, in the electronic or automotive industry, in supply units for packaging installations, and for human-robot interaction during assembly tasks or for prosthetic extensions in medical technology.
Practical product characteristics
The gripper has an elastic silicone membrane that is flexible and pliable; once it is supplied with compressed air and the standardised robot interface with integrated air connections has been added, it is ready to be used as a practical automation component. The standard sensor slot for position sensing, as well as the bayonet lock for easy replacement of the cap, are useful additional features.
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