IT in Manufacturing


Smart irrigation reduces growing costs

August 2018 IT in Manufacturing

Founded in 2008, Shock Wave Engineering provides Internet of Things (IoT) solutions in the agriculture and mining industries. The company provides systems for both standard and customised development projects and is a sought-after solutions provider for its ability to address unique problems in specialised areas.

The challenge

In agriculture, Shock Wave Engineering focuses on reducing the water usage per unit of crops produced, as well as improving the energy efficiency and maintenance needs of the pumps used for centre pivot irrigation systems. The company had previously developed its own cloud platform to achieve this goal, but experienced serious scalability and flexibility limitations.

There are several variables influencing a pivot system’s efficiency (e.g. worn pumps, incorrect pump sizes, small or blocked pipelines, and excessive pivot pressure among others). Therefore, running pivot systems sub-optimally results in high energy consumption, unnecessary water usage and increased maintenance costs. The result is a reduction in farm profitability. A broken pump or pipe, at a critical time in the growing phase, can lead to crop failure. Similarly, over or under-watering could have the same result.

The solution

To overcome the scalability and flexibility issues, as well as assist clients to optimise their water and energy usage, Shock Wave Engineering uses the PTC ThingWorx platform, supplied by 1Worx in sub-Saharan Africa. The ability to have real-time visibility into a system’s performance, to identify system bottlenecks and improve operational efficiencies, is a core feature of the Shock Wave system. It also provides actionable insight through the use of real-time alerting, making it possible to respond quickly to problems, and to manage by exception, saving time, effort and money.

The result

Since implementing the ThingWorx-based Smart Connect Pivot Irrigation System, Shock Wave Engineering has been able to improve client water and energy consumption with a typical energy savings of around 40%, and a guaranteed energy savings of 15%. One of its clients saves the equivalent of a dam full of water every two years. This smart digital solution reduces the energy, water and maintenance requirements of irrigation systems in the agriculture industry, thereby reducing the cost per unit of produce.

ThingWorx platform

The ThingWorx Industrial Innovation Platform is a complete, end-to-end technology solution that enables industrial businesses to unlock the value of the IoT. It delivers the tools and technologies needed for rapid development and deployment of powerful applications and augmented reality (AR) experiences.

The platform includes compatible modules that deliver the functionality, flexibility and agility enterprises need to implement IoT apps and AR experiences. This includes industrial connectivity, analytics, application enablement, orchestration and AR authoring.

ThingWorx delivers:

• Purpose-built platform: the platform contains specific functionality designed with the scalability and security to grow as a business expands.

• Rapid development, deployment, and extensibility: platform modules come together via the ThingModel– a true digital representation of a physical object – enabling apps and experiences to be delivered quickly and easily.

• Ultimate flexibility: the platform can be deployed in the cloud, on premise, or a hybrid of the two. Apps and experiences are made available to users in multiple formats – desktop, web and mobile and AR. Integration with external data sources simplifies processes and ensures more meaningful results.

• Vibrant ecosystem: ThingWorx partner ecosystem offers one of the world’s largest networks of IoT-focused companies, and ThingWorx partners offer a wide range of products and services that simplify, accelerate, or enhance processes and strategies for industrial IoT.

Industrial connectivity

The Industrial Internet of Things leverages existing technologies in industrial settings – including machine-to-machine communication and automation technologies – and incorporates newer big data and machine learning technologies to enable smart, connected machines.

Meet 1Worx

1Worx is the sole ThingWorx supplier for sub-Saharan Africa with a client base that includes companies in the mining, agricultural and manufacturing industries. 1Worx has a highly competent team of subject matter experts that includes certified ThingWorx associate developers, as well as a certified ThingWorx trainer. 1Worx prides itself on creating awareness around Industry 4.0 in South Africa through programmes at academic institutions and ThingWorx training.

For more information contact Duan Gauché, 1Worx, +27 83 327 7069, [email protected], www.1worx.co





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
Poor heat management in data centre design
IT in Manufacturing
Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably, and within the precise environmental conditions they were built and designed for.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...
Why AI sustainability must be a boardroom priority
IT in Manufacturing
As South African companies race to harness artificial intelligence for innovation and growth, few are asking the most critical question - the environmental cost.

Read more...
RS South Africa shines spotlight on MRO procurement
RS South Africa IT in Manufacturing
RS South Africa has highlighted the growing pressures faced by procurement professionals responsible for maintenance, repair and operations supplies across the country’s vital economic sectors.

Read more...
Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved