IT in Manufacturing


Solid Edge software assists local bike manufacturer

August 2017 IT in Manufacturing

South African company Pyga Industries develops and manufactures high-performance bicycles that are great fun to ride yet competitive on the racetrack. The bikes from Pyga are up among the best in terms of performance and quality. When it comes to design, in addition to pedalling efficiency and agile ride comfort, Pyga places great value on incorporating the latest leading edge technologies and materials such as carbon. To simplify the design process and to allow for last minute changes, Pyga uses Solid Edge from Siemens PLM Software. As a result, development times can be reduced from around four months to two and a half months, and short-term adaptations, even to advanced design phases, can be rapidly implemented.

Patrick Morewood and Mark Hopkins are both passionate mountain bikers, and they founded Pyga Industries (Pyga) in 2011 in South Africa. The company has subsidiaries in the UK, Germany and the USA and specialises in the development and production of high performance bikes that are among the very best in the world. Pyga bikes impress particularly with their combination of fun and competitiveness, which are based on high pedalling efficiency and agile ride comfort. The current portfolio comprises five types of full suspension bikes and two hardtail versions on which only the front wheel has suspension. Pyga uses Solid Edge from Product Lifecycle Management (PLM) specialist, Siemens PLM Software in order to optimise the development process and development times, reduce time to market and implement complex frame designs under kinematic aspects i.e. aspects relating to motion and aesthetics.

Exacting standards

“Most bicycle companies design their bicycles outright for performance and speed,” says Patrick Morewood.” At Pyga, however, we put a lot more emphasis on making our bikes fun and comfortable to ride.” Pyga does this primarily by relying on innovative technologies and materials in the development and construction of the bikes. The switch from conventional components made of aluminium to components made of carbon offers design engineers more freedom in the development and design of the bicycles. At the same time, this greater freedom also demands highly sophisticated design software. Previous CAD software was inadequate, particularly when it came to imported CAD models and when creating different size variants. Here, Solid Edge is a user-friendly solution that offers a tangible boost to efficiency. The parametric design tools from Solid Edge are particularly well-suited to the rapid scaling of sizes; and with Synchronous Technology it is possible to quickly make changes to CAD models from any source via direct modelling. This additionally reduces the time it takes to create prototypes.

Faster and better

Thanks to Solid Edge, Pyga now has more design options at its disposal than before. At the same time, it further improves the performance, aesthetics and quality of the bicycles. “The implementation of Solid Edge 3D CAD software with options for designing complex surfaces allows us to create the complicated designs of our high-end carbon composite bikes and to redesign our existing aluminium models,” sums up Morewood. “Instead of spending three to four months on a new frame design, with Solid Edge, the developers now only need two and a half to three months. Last-minute changes no longer take a whole day but just two to three hours, which leads to a shorter time to market.”

For more information contact Jennifer Naidoo, Siemens Digital Factory and Process Industries and Drives, +27 (0)11 652 2795, [email protected], www.siemens.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Bringing physical AI to the factory floor by deploying humanoids in industrial operations
Siemens South Africa Motion Control & Drives
Siemens and Humanoid have marked a landmark milestone in the journey to bring physical AI from vision to industrial reality. Humanoid’s humanoid robothas been successfully tested in operations at Siemens’ electronics factory in Germany, performing autonomous logistics tasks.

Read more...
Siemens ecosystem strengthens data and AI integration
Siemens South Africa IT in Manufacturing
Siemens has announced significant expansions to its Industrial Edge ecosystem, accelerating data and AI integration and releasing enhanced cybersecurity functionalities. These enable a seamless integration of IT and OT environments, optimise processes and reduce operational disruptions.

Read more...
Siemens manages shipbuilding process for HD Hyundai
Siemens South Africa IT in Manufacturing
Siemens has been selected by HD Korea Shipbuilding & Offshore Engineering as a preferred partner to establish an integrated platform to manage the entire shipbuilding process as a single data flow to help ensure consistency across all its global shipyard facilities.

Read more...
Transforming the process industry through digitalisation
Endress+Hauser South Africa IT in Manufacturing
By connecting field devices, systems and people, digitalisation creates new opportunities to optimise operations, enhance maintenance strategies and support continuous improvement. As a leading instrumentation provider and major source of process data, Endress+Hauser plays a key role in enabling this transformation.

Read more...
The OT operator’s guide to security and uptime on the plant
RJ Connect IT in Manufacturing
The article addresses three common questions about industrial network deployment and maintenance, exploring ways to achieve better control and visibility with more efficiency.

Read more...
The assets you can’t see are the ones that can shut you down
IT in Manufacturing
ABEGuardOT is an asset management solution that delivers continuous, non-intrusive visibility across multi-vendor environments, including Siemens, Rockwell, ABB, Honeywell, Schneider Electric, Emerson, GE and Yokogawa, with support for OPC UA, EtherNet/IP, Modbus and Profibus.

Read more...
Edge I/O NTS and the need for industrial speed
Schneider Electric South Africa IT in Manufacturing
One of the most compelling solutions to emerge from industrial automation is Edge I/O NTS, which represents a natural evolution of computing from centralised servers to localised, device-level input/output processing, offering improved speed, efficiency and resilience.

Read more...
The next wave of AI-driven process automation
Schneider Electric South Africa IT in Manufacturing
As process industries hurtle toward an AI-driven future, four powerful trends are set to redefine automation strategies in 2026: hyper automation, AI-first automation, low code/no code platforms, and advanced process intelligence.

Read more...
Huge increase in denial-of-service cyber threats
IT in Manufacturing
NETSCOUT has released its Distributed Denial-of-Service Threat Intelligence report, revealing sophisticated attacker collaboration, resilient botnets and compromised IoT infrastructure that drove more than eight million DDoS attacks worldwide.

Read more...
Sustainable manufacturing
ABB South Africa IT in Manufacturing
ABB’s production facility in Shandong province, China is delivering measurable energy and emissions reductions through the implementation of advanced digital energy management and electrification solutions.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved