IT in Manufacturing


Not enough is being done around industrial cybersecurity

August 2017 IT in Manufacturing

From energy plants to airports, and mines to the manufacturing shop floor, companies are realising that the IIoT, (Industrial Internet of Things) presents an enormous potential for better efficiencies and sustained growth. Operational Technology (OT) and Information Technology (IT) networks are becoming more interconnected to take advantage of this potential, and although this could transform OT (scada, DCS, ICS) procedures and methods, it also brings with it new risks to the OT environment – risks for which the industry is not yet equipped to handle, cyber risks.

Tommy Thompson.
Tommy Thompson.

OT cyber attacks are not just theory, they are happening

Just in the last few months, we have seen two outbreaks of ransomware that brought a stop to production at a few of the world’s leading automotive manufacturers. To add to this, there have been several other well-publicised attacks against OT systems, and these attacks are only going to increase. These incidents are not just specific to one sector, as all industries in the OT space could be affected.

Critical infrastructure attacks are not just targeted at power companies, as was the case with a Ukraine power company that was attacked twice in a period of twelve months, resulting in over 80 000 households being affected. These attacks are also targeting water utility companies. In the past few years, there have been three major attacks against water utilities – in the first attack, a cyber criminal managed to compromise the OT environment and spill 800 000 litres of raw sewage into surrounding areas, including a 4-star hotel. In a second attack, an unknown group of cyber criminals compromised a utility’s OT systems and changed the chemical balance for drinking water. The affected water had to be pumped out to sea. In the most recent attack, a water department’s smart meter central management unit was hacked and used to reprogram all the smart meters.

There have also been cyber attacks against manufacturing companies. In one case against a glue manufacturing company in northern America, hackers managed to get into the OT system and then hold the company to ransom. In a more recent attack, a pharmaceutical company was compromised and the hackers aimed not only to steal the IP, but also at disrupting the manufacturing processes.

The risks and where to start

We need to acknowledge that these risks exist and pose a real threat to the industry. OT systems were not designed with security in mind; they were designed and built with availability, integrity, and uptime as the principal requirements. We need to create the awareness and understanding that these systems, that were in some cases previously separate (air-gapped), now need to be protected. Industrial espionage, cyber criminal gangs, extortion and ransom – these are just some of the threats that form part of the new threat landscape to OT systems. Attacks and disruptions on OT systems put reputation, production, people, and profits at risk.

Inserting a firewall between the corporate IT network and the OT environment is no longer enough. It’s a start, but the companies running these types of new generation OT systems need to build a more resilient infrastructure.

The cybersecurity process should start with the collaboration between the OT and IT teams. The IT team understands cybersecurity and the OT team understands ICS and scada and their unique requirements. A second step would be to perform a passive risk assessment along with segmenting your OT environment. During the assessment process, all OT assets will be identified, classified and then lastly, assigned a level of risk. The above process will also assist with the grouping of similar assets, which will allow for successful segmentation to help protect the various OT layers, along with adding a layered defence to the OT environment. There also needs to be the formulation of a functional cybersecurity policy, as this will help to outline where the company needs to go, and more importantly, what is needed to achieve the parameters set out in the cybersecurity policy.

To end it off, staff need to participate in cybersecurity awareness training. An educated employee can make better decisions when faced with a potential fraudulent email or someone who has contacted them, stating they are from IT and need to reset a password. An educated employee will also think twice about inserting a USB drive, perhaps found outside the parking lot, into the corporate network.

For more information contact Tommy Thompson, Nclose, +27 (0)11 463 0096, [email protected], www.nclose.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

New generative AI-powered maintenance offering
Siemens South Africa IT in Manufacturing
The Siemens Industrial Copilot is revolutionising industry by enabling customers to leverage generative AI across the entire value chain – from design and planning to engineering, operations and services.

Read more...
Building resilience in extreme environments
ACTOM Electrical Machines IT in Manufacturing
Extreme temperatures, corrosive substances and high pressures are just a few of the elements that make up the unforgiving operational environments characteristic of the petrochemical and oil and gas sectors. A proactive and nuanced approach to industrial maintenance is no longer optional for organisations, it is an absolute necessity to avoid disruptions and create the right conditions for success.

Read more...
Next milestone achieved for the Eplan Data Portal
IT in Manufacturing
The Eplan Data Portal offers users access to high-quality product catalogues from a continually growing pool of renowned component manufacturers.

Read more...
AI accelerates energy transformation
RJ Connect IT in Manufacturing
With the rapid expansion of generative AI applications, data centre power demand is reaching unprecedented levels.

Read more...
Optimising the product design process
Siemens South Africa IT in Manufacturing
OPmobility is partnering with Siemens to adopt its Teamcenter X Product Lifecycle Management software. OPmobility’s increasingly complex products now include electronics and software, to create energy storage systems, which include battery and hydrogen electrification solutions and fuel tanks.

Read more...
Smart milling for resilient, sustainable food production
IT in Manufacturing
As the global demand for food continues to rise due to increasing urbanisation, the milling industry faces the challenge of balancing efficiency with sustainability. Bühler is committed to making milling more energy-efficient while maintaining high operational performance. Its solutions allow mills to reduce energy costs and ensure long-term sustainability.

Read more...
The evolving landscape of data centres in the age of AI
Schneider Electric South Africa IT in Manufacturing
The data centre industry is undergoing a period of rapid transformation, driven primarily by the explosive growth of AI. It’s clear that the demands of AI are reshaping the very foundations of data infrastructure. This isn’t merely about incremental upgrades; it’s a fundamental shift in how we design, power and operate these critical facilities.

Read more...
SA Food Review
IT in Manufacturing
Food Review is a monthly trade journal for South Africa’s food and beverage manufacturing industry, for industry professionals seeking detailed information on trends, technologies, best practices and innovations.

Read more...
Keeping an eye on oil consumption with moneo
ifm - South Africa IT in Manufacturing
Manufacturing companies in the metal industry need oils and other fluids that are consumed by their machines. To make this consumption transparent and to establish a link to the ERP system, Arnold Umformtechnik relies on the IIoT platform, moneo, in combination with the SAP-based software solution Shop Floor Integration (SFI) – both from ifm.

Read more...
AI accelerates energy transformation
RJ Connect IT in Manufacturing
With the rapid expansion of generative AI applications, data centre power demand is reaching unprecedented levels.

Read more...