IT in Manufacturing


Industrial security in automation networks

January 2015 IT in Manufacturing

Industrial cyber security targeting brownfields

How much technology is needed in brownfield applications to reach an acceptable security risk level?

To discuss this and related questions, ARC invited industrial security experts from HIMA, Innominate AG, and ISA to the workshop to review the current situation with workshop participants. The first recommendation was: ‘Determine your security priority areas’.

Important areas to achieve cyber security

The experts advised end users to focus on four areas:

1. Separate the automation network from the office network (untrusted, because of its connectivity to Internet).

2. Ensure secure remote support capabilities from inside and outside the company.

3. Keep an eye on supplier access to control systems wherever possible – this may be the biggest challenge.

4. Protect the automation systems from malware attacks through PCs by removing PCs from the manufacturing network by connecting them to the office network (if possible), and isolating PCs at the edge of the network and implementing a firewall to connect them securely to the manufacturing network.

Big security models not required

After establishing security areas, the user needs to implement solutions. Many users won’t need big security models involving complex acronyms and sophisticated security appliances. Vendors need to stop presenting security this way and users should stop being paralysed by the thought of its complexity. After assessing the actual needs of the user, vendors need to focus on those needs.

The first steps to a better security concept might be to define and implement a strategy for Ethernet-based automation systems. If the user needs help, he can simply refer to security standards, contact the automation vendor, or engage a consultant for tailor-made support.

Many control engineers don’t have experience with industrial security and Ethernet-based control networks. External training may be required to understand the basic security principles and motivate control engineers to get acquainted with them.

The fact that a plant has not experienced a security breach in the past is not a reason to feel secure. The threat level rises continuously and it is only a matter of time until something bad occurs in an unprotected system.

Many incidents originate from inside the plant. Maintenance people are not always aware that they can cause damage if they connect a PC via USB or Ethernet to the automation network. Those threats are often unintentional.

Think about network traffic control and fast recovery after security breaches. It is nearly impossible to prevent every attack, but there should be a strategy in place to recover from them.

Non-intrusive industrial security

Due to its operational requirements, process automation demands a different set of safeguarding measures than classical office IT. Particularly challenging for users is patch management (regular update of operating systems, application software, and virus protection) and intrusion detection (recognising unknown intruders or malware in automation networks). Operators carry the responsibility for their installations. Suppliers are called upon to develop automation security solutions that ensure maximal plant availability and security for both greenfield and brownfield installations.

The approach

Sensibly configured, decentralised firewalls are the most effective, quantifiable means to reduce the risk of network-based disruptions to machines and installations. At the TCP/IP communication level, firewalls can reduce this risk by several orders of magnitude. A closer look at the communication on lower Ethernet levels even shows a growth of the ratio between possible and needed connections by a factor of five to six. Keeping billions of useless data packets away from installed automation technology would not just prevent denial-of-service (DOS) attacks, but also unauthorised and fraudulent access attempts.

Industrial norms for industrial security management like ISA99 or IEC 62443 suggest firewall segmentation between the automation level and the definable measurement and control areas as best practice. Furthermore they recommend the creation of a stringent isolation zone (DMZ) between the enterprise and the process network to prevent direct communication.

Firewalls, used as routers, are suited for segmenting, masking or network address translation (NAT) in newly constructed plant networks in which appro-priate routing structures can be planned from the outset. Retrofitting them into existing plants is difficult or even impossible as the necessary constructions and conversions would be too expensive for the mostly flat network structures.

Industrial security appliances are well-suited for network security retrofits of existing plants, as the devices not only serve as routers but can also operate in a transparent ‘stealth mode’.

Even with firewalls, a residual risk remains for the remaining legitimate connections to be used by attackers or malware. The Windows client and server components, which are frequently under the threat of direct attacks, should be protected through an integrity monitoring procedure, as it recognises manipulations and violations of the system integrity in reliable and non-invasive way.

For more information contact Paul Miller, ARC Advisory Group, +1 781 471 1126, [email protected], www.arcweb.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

How modern EAM is becoming the driver of productivity, resilience and sustainability in mines
Schneider Electric South Africa IT in Manufacturing
Modern enterprise asset management is turning maintenance from a routine function into a strategic priority, helping mines extend the life of ageing infrastructure while improving productivity and safety.

Read more...
Physical AI solution with potential to transform South African manufacturing
IT in Manufacturing
NTT DATA and Hyster-Yale Materials Handling have deployed physical AI in an industrial assembly environment, embedding intelligence into production workflows to improve quality assurance and cut deployment timelines significantly.

Read more...
AI has an energy problem but Africa has an opportunity
IT in Manufacturing
Africa’s abundant renewable energy resources and largely unbuilt infrastructure put it in a unique position to power the growth of AI data centres sustainably, provided energy solutions are designed to match the scale and flexibility that AI demands.

Read more...
Decoupling software from hardware for future-proofed process automation
Schneider Electric South Africa IT in Manufacturing
Schneider Electric explains why decoupling software from control hardware helps industrial operations modernise without disrupting production or replacing existing infrastructure.

Read more...
Advancing high-performance motorsport design
Siemens South Africa IT in Manufacturing
Siemens explains how its simulation software is helping motorsport engineering group ORECA speed up vehicle design and optimise composite structures for its Le Mans hypercar programme.

Read more...
AI could help relieve pressure on electrical design engineers
IT in Manufacturing
A global survey of 1267 electrical CAD users across 40 countries reveals widespread concerns about workforce shortages, knowledge retention and productivity, as organisations increasingly explore AI-assisted tools to improve engineering efficiency.

Read more...
Next-gen infrared imaging software?
IT in Manufacturing
Optris has launched Optris Connect, a software platform for PI and Xi thermal cameras that combines an intuitive interface with multi-camera connectivity, simplified configuration and integrated error reporting, available free of charge without a licence or subscription.

Read more...
Dynamic control of industrial solar plants and energy storage systems
Beckhoff Automation Editor's Choice IT in Manufacturing
Spanish group, Power Electronics uses Beckhoff embedded PCs and TwinCAT software to achieve switching times of 110 ms across solar and battery storage systems, enabling the delivery of grid support services that command higher energy prices.

Read more...
Turning digital transformation into sustainable performance
IT in Manufacturing
[Sponsored] The path to sustainability runs through better operational intelligence. A South African wastewater project demonstrates how digital technologies are making sustainable operations more practical, scalable and resilient.

Read more...
A software-based controller for the industrial future
Phoenix Contact IT in Manufacturing
With Virtual PLCnext Control, Phoenix Contact is launching a software-based controller solution that enables flexible automation functions in virtualised IT environments.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved