A successful manufacturer of specialty industrial yarns makes fibreglass and glass thread products for applications in the automotive, aerospace, military and composite materials industries. To help maintain their high standards and minimise costly product returns, it established a goal of zero product defects. To meet this goal, the company needed an automated thread inspection system.
The challengeIndustrial spooling machines rotate constantly at high speed, making standard wired monitoring solutions difficult to implement. The lack of an auxiliary power supply necessitates an independently powered solution. A customised wired solution would require equipment designed specifically to work on rotating machinery, raising costs and complicating system design and operation.
The solutionThe SureCross DX80 FlexPower wireless network was the ideal solution. The node is protected by a rugged IP67 rated enclosure and deployed inside the winder. The open design of the node made it easy to integrate a third-party inductive proximity sensor into the solution. One internal battery supplies power to the node and the sensor and has an expected battery life of two or more years in this application.
System design was simple and effective. As the thread is spooled it passes through a die. In the event of a defect or a ‘blob’, the die will move. The movement is detected by the proximity sensor, communicated to the node and transmitted to a remotely located gateway. Because of the quick response time (65 ms), the system can be stopped almost as soon as the error has been detected, allowing the operator to remove the blob and save the spool.
Advanced telemetry solutions
Editor's Choice Industrial Wireless
Namibia is one of the driest countries in sub-Saharan Africa, with an average annual rainfall below 250 mm. To address this challenge, the Namibia Water Corporation has employed one of southern Africa’s most powerful and well-proven telemetry solutions, designed and manufactured by SSE/Interlynx-SA.
Read more...Energy measurement module for BL20 I/O System Turck Banner Southern Africa
Electrical Power & Protection
Turck’s BL20 energy measurement module enables precise monitoring of the energy consumption of single- or three-phase systems.
Read more...Status display for conveying sensor, machine and device data Turck Banner Southern Africa
Operator Interfaces, Switches & Relays
Enhance application accuracy and efficiency with the SD50 Status Display, which conveys sensor, machine and device data via text and multicolour LEDs.
Read more...Inductive IO-Link sensors Turck Banner Southern Africa
Sensors & Transducers
Turck Banner is expanding its sensor range, with inductive measuring sensors with IO-Link and an analogue output for flush and non-flush mounting.
Read more...RFID tunnel solution for intralogistics
Data Acquisition & Telemetry
Turck Banner’s new UHF-SYS-TUNNEL RFID tunnel offers a ready-to-use, flexible detection solution for the automation of intralogistics processes.
Read more...Taking control of your warehouse stock is no walk in the park TransLution Software
Data Acquisition & Telemetry
Most companies focus on their production operations as a pain point. This is a mistake, as scheduling, moving, tracking and reporting on inventory at the operational level can have a major impact on production efficiency and profitability.
Read more...New toolset for Turck Automation Suite Turck Banner Southern Africa
Industrial Wireless
Turck is expanding its Turck Automation Suite IIoT and service software platform with the TAS Cloud industrial cloud service for remote maintenance and condition monitoring.
Read more...Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...The industrial era of wireless telemetry and radio communication Schneider Electric South Africa
Data Acquisition & Telemetry
Today’s advanced wireless telemetry offers a range of benefits that go beyond cost savings, including greater flexibility and mobility, remote monitoring capabilities, and enhanced safety.
Read more...Compact UHF RFID reader with integrated Ethernet interface Turck Banner Southern Africa
Industrial Wireless
Online teaser: Turck Banner’s Q150 UHF RFID reader has an integrated Ethernet interface. The IP67 reader communicates directly with PC or PLC systems in industrial Ethernet networks having the four most important protocols, without the need for an additional interface.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version