Pneumatics & Hydraulics


Intelligent hydraulic measuring technology

October 2013 Pneumatics & Hydraulics

The Pantera self-propelled plant protection sprayer utilises the most up-to-date technologies for efficient, environmentally friendly plant protection. Ultra-modern agricultural machines like this cannot operate without precise setting and monitoring of the hydraulics, and Parker’s ServiceMaster Plus hydraulic measuring technology plays an important part in the operation of the Pantera. Developed and manufactured by German company Amazonen-Werke, the Pantera has an impressive size. With a 9 ton empty weight, it has a 4000 litre spray tank volume, uses 120 litres of hydraulic oil and has a transportation length and width of 8,5 and 2,8 metres respectively.

Monitoring hydraulic development with CANbus

The sophisticated Parker ServiceMaster Plus measuring system offers remote controlled monitoring of mobile and other hydraulic systems and detailed analysis of measurement data. It can measure signals from up to 26 sensors simultaneously in order to detect faulty valves, valves with inappropriate opening characteristics and leakage. It reveals insufficient pump power and pulsation in both pumps and rotating consumers. Two analogue signal inputs can register pressure peaks in 0,1 ms. The Parker ServiceMaster Plus also makes pressure fluctuations visible. This makes it an ideal tool for optimising performance characteristics and reducing life-time costs.

Pressure, flow, temperature and revolution values are graphically represented on the large display. High, feed, and housing pressures for the drive hydraulics and the operational hydraulics have to be monitored, especially for track width adjustment and for the automatic folding outwards and inwards of the spray boom, which can be up to 40 metres wide. The measured values for the hydraulics of the all-wheel steering and the fan revolutions are also captured. Ten purely hydraulic measurement points provide simultaneous monitoring of flow and pressure data and detect further parameters such as motor revolutions, supply to actuators and temperature.

Without having to change speed range, the plant protection sprayer can travel from 0 to 40 km/h under steplessly variable hydrostatic control. Driving torque to the four wheel-motors is continuously monitored and regulated. Traction is handled by slip regulation, as in modern cars. The steplessly variable hydraulic track width adjustment from 1,8 to 2,4 metres provides safe footing and the correct culture-specific track width. A tandem chassis with hydro-pneumatic suspension guarantees the smooth behaviour of the spray boom. The all-wheel steering gives a turning radius of only 4,5 metres. With the crab steering function, the Pantera also remains on track even on a side slope.

Visualisation of measured values makes optimisation easier

Precise detection of dynamic values is extremely important. All rotating consumers, such as demand-driven hydraulic motors for the fans and water pumps, are also checked. This control contributes to reducing the load on components such as valves and hoses and to increasing component service life. Measurement data are also displayed on a laptop with an interface to USB storage devices.

Fewer cables – less measurement cost

The CANbus facilities allow the sensors to be immediately deployable without alignment costs and keep cabling requirements to a minimum. With the Parker ServiceMaster Plus in combination with Parker CAN-bus sensors, a powerful measurement network can be built up in a very short time. The CANbus connection makes the identification and control of individual sensors possible without any adjustment by the operator. The sampling rate of the CANbus sensor inputs amounts to 1000 measured values per second. Furthermore, the CANbus sensors can be installed up to 100 metres from the measuring instrument. Long connecting cables of this kind offer a huge installation advantage, especially in machines with widely spaced measurement points such as the Pantera.

Unlimited measurement data processing and storage

A LAN network connection serves as an alternative to a USB connection for the online transmission of measurement and parameter-isation values to the SensoWin PC software and for direct one-to-one remote control. The integrated memory has 10 Mb of space for up to 2,5 million measured values, project data files and screenshots. More than a billion measured values can be stored with memory expansion through Micro SD memory cards and USB mass storage.

Simple to operate despite multiplicity of functions

With protection against dust and water spray in accordance with IP64, the Service Master Plus can withstand a fall of 1 metre according to IEC60068-2-32. Orlando Muhs, Pantera service specialist, remembers when the instrument was first installed. “It’s unpack, switch on, measure,” he says. He adds: “Starting up the Parker Service Master Plus is as easy as working with a laptop and routine measurements can be achieved straightaway without recourse to the operator’s handbook or to training.”

For more information contact Lisa de Beer, Parker Hannifin, +27 (0)11 961 0700, [email protected], www.parker.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Robust sensors for pneumatic applications
ifm - South Africa Pneumatics & Hydraulics
The pressure sensors from ifm have a G1/8 process connection, combined with a welded thin-film measuring cell. While offering an unbeatable price/performance ratio, this technology provides for high measuring accuracy in a very compact and robust housing.

Read more...
Seven years of uninterrupted service
Pneumatics & Hydraulics
A set of hydraulically operated Corflex pinch valves, installed in 2018 at a major North African gold mine, has delivered in one of the continent’s most demanding slurry-handling applications.

Read more...
Controlling pneumatics via IO-Link
ifm - South Africa Pneumatics & Hydraulics
Pneumatic airboxes control cylinders or actuators using compressed air, and are found in a wide range of industrial applications.

Read more...
Counterweight balancing in industrial robots
Pneumatics & Hydraulics
Hydraulics specialist, WEBER-HYDRAULIK is equipping KUKA robots with a hydraulic cylinder with an integrated pressure accumulator, which absorbs and balances the forces generated on the arm.

Read more...
How manufacturers achieve zero-leakage demands in hydraulic cylinders
Pneumatics & Hydraulics
Imagine a world where your hydraulic cylinders never leaked. The answer lies in a holistic approach that focuses on the fundamental components and their interactions, particularly the cylinder rod and its surrounding environment.

Read more...
The role of hydraulic systems in heavy machinery
Pneumatics & Hydraulics
In this article, we explore how hydraulic systems function, their role in powering heavy equipment, and why they are the preferred choice for industries requiring immense power and precision.

Read more...
Reliable, flexible and cost-effective rental compressed air
Pneumatics & Hydraulics
More businesses are turning to Integrated Air Solutions for rented on-demand compressed air, without the burden of capital expenditure.

Read more...
Axiom expands its hydraulic solutions with Powerstart piston accumulators
Axiom Hydraulics Pneumatics & Hydraulics
Axiom is proud to announce a unique partnership with Powerworks, introducing a new generation of piston accumulators into the South African market, the Powerstart piston accumulators.

Read more...
Dynamic compressor control system with energy savings
Pneumatics & Hydraulics
CompAir has launched Ecoplant, a dynamic, compressed air management solution that adjusts compressor parameters in real time, offering up to 30 per cent reductions in energy costs and CO2 emissions.

Read more...
Festo commits to a greener industrial future by driving sustainability and energy efficiency
Festo South Africa Pneumatics & Hydraulics
As the world is facing significant ecological, social and economic challenges, Festo is taking proactive responsibility. Their goal is to contribute to a more sustainable future through the development of innovative technologies and responsible actions.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved