IT in Manufacturing


Information-driven manufacturing

April 2013 IT in Manufacturing

New information technologies, such as cloud computing, mobility, social technologies, Internet of Things, big data/analytics and 3D visualisation have been getting a lot of attention in the industrial community. The reason is that each of these technologies has the potential to disrupt and radically change the way manufacturers do business. Still, manufacturers tend to be conservative and slow to embrace new information technologies. When they do, they often demand concrete references from industry pioneers, together with hard ROI business cases, before considering any information technology investment.

However, this go-slow strategy can be far riskier than anticipated. New information technologies may disrupt not only what happens within the four walls of a plant, but entire business processes throughout the supply chain and across the value network, and do so in fairly short order. The manufacturing environment is increasingly dynamic and volatile. New business models such as ‘Industry 4.0’, ‘Industrial Internet’, ‘Connected Manufacturing’ and ‘Collaborative Value Networks’ are emerging. In addition to a host of potentially disruptive technologies entering the marketplace, companies must also face rapid changes in government regulations, energy and raw materials availability, markets and competition. By deploying leading edge information technologies, today’s companies can thrive.

New competitors in new markets, unencumbered by legacy systems, may leapfrog to the latest technologies and, based on the new capabilities provided, serve their markets in completely new ways. Existing competitors may seek to leverage technologies to attract your customers with better products and services. Customers will soon expect products themselves to be more intelligent and accompanied by a portfolio of software and services from manufacturers.

Manufacturers that choose to stay at the back of the information technology pack will find it increasingly difficult to reverse that decision. Not only is technology changing at an ever-faster pace, but the resulting hurdles that must be jumped to catch up will become ever higher. Those with better skills in software will be better positioned to succeed. Those who tend to run the latest software revs will be able to react more quickly when things change. So, what strategies can manufacturers adopt to help position them to take advantage of the latest round of technology changes?

A twenty-first century approach to technology adoption

On the whole, manufacturers have a reputation for being conservative, especially when it comes to new information technologies. Manufacturers in developed economies often have a 20th Century mindset of ‘run it forever’, especially when it comes to the plant floor. This mindset avoids the cost of technology additions, replacements, updates, and associated disruptions and represented a winning strategy when things were fairly static and the environment didn’t change very much or very quickly.

In the past, this approach often paid off. With a ‘go-slow’ approach to technology adoption, manufacturers could still obtain significant benefits, while avoiding the risk of reaching too far with technology and failing. But in the last decade or so, that has begun to change, with leading companies adopting a ‘fast follower’ strategy to stay abreast of technology changes and help ensure that they do not get blindsided by competitors who discover a way to use a new technology to their advantage.

Today, changes come at an accelerating pace. Technology is not only flattening, but also shrinking the world; engendering more and better competitors, more volatility and faster innovation. We are seeing increasing governmental regulations, unpredictable energy prices and scarce raw materials drive up costs. In addition, the rapid rate of introduction of new information technologies – cloud, mobile, big data/analytics, Internet of Things, and 3D visualisation – promises to enable dramatic, yet difficult-to-discern disruptions to the business processes, value networks and people of industrial companies. In this dynamic environment, companies that hold on to the 20th Century technology adoption mindset face far more risk, because there are many more ways that significant disruptions may occur within their competitive ecosystem. While the 20th Century mantra was ‘it is risky to go too fast with technology’, the new reality dictates that, ‘it is risky to go too slow with technology’.

Of course, this does not apply immediately and equally across all industries and all industrial companies. But the trend is clear. It is equally clear that all manufacturers should, at minimum, review and evaluate their technology adoption strategies to ensure that they are appropriate at this point in time and for the foreseeable future.

The information-driven manufacturer

Information-driven manufacturers utilise core solutions extensively. They actively seek opportunities to leverage disruptive technologies to their competitive advantage. Information-driven manufacturers have a bias toward using the latest technology and implementing the latest software updates and therefore they tend to avoid building their own custom systems.

Instead, they work in close partnership with core solution providers, tend to use much of the latest available technology from those providers and actively drive the providers to introduce new technologies to solve specific problems.

For more information contact Paul Miller, ARC Advisory Group, +1 781 471 1126, pmiller@arcweb.com, www.arcweb.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

ESG as a growth lever
RS South Africa IT in Manufacturing
Leading organisations are treating ESG not as a compliance obligation but as a practical tool for operational efficiency, supply chain resilience and business performance, with data and collaboration central to unlocking its value.

Read more...
Preparing Africa’s data centres for the demands of autonomous AI
Schneider Electric South Africa IT in Manufacturing
Africa’s data centre infrastructure must evolve significantly to support agentic AI workloads, with GPU-intensive computing, advanced cooling and reliable power demanding a fundamentally different approach to facility design and investment.

Read more...
Virtualising the control room to reshape building management systems
Schneider Electric South Africa IT in Manufacturing
Schneider Electric explains how virtualising building management systems frees facilities teams from ageing hardware, delivers stronger cybersecurity and enables portfolio-wide control from a single interface.

Read more...
AI infrastructure solutions for data campus
Schneider Electric South Africa IT in Manufacturing
Schneider Electric and Motivair deliver more than $290 million in power and cooling infrastructure for TeraWulf’s AI-ready Lake Mariner data campus.

Read more...
Africa’s data centre evolution: AI, edge computing and new energy demands
IT in Manufacturing
With less than half a gigawatt of active white space capacity serving over a billion people, Africa’s data centre sector faces a stark gap that AI’s surging power and cooling demands are set to widen. Vertiv and Open Africa Data Centres unpack how modularity, edge computing and smarter energy strategies could change the equation.

Read more...
How data and AI are unlocking South Africa’s next mineral frontier
IT in Manufacturing
Data, AI and blockchain are reshaping how mining companies explore, extract and prove the provenance of resources, opening a new frontier for South Africa’s mining sector.

Read more...
Luna Rossa partners with Siemens for 38th America’s Cup
Siemens South Africa IT in Manufacturing
Siemens details how Luna Rossa is using digital engineering and simulation tools, from CAD to structural optimisation, to design a faster yacht for the 38th America’s Cup.

Read more...
AI is raising South Africa’s cybersecurity stakes
IT in Manufacturing
As AI accelerates both the sophistication and scale of cyber threats, South African organisations face significant gaps in cloud security, data governance and identity management that need to be addressed before AI capabilities are further embedded into business operations.

Read more...
How modern EAM is becoming the driver of productivity, resilience and sustainability in mines
Schneider Electric South Africa IT in Manufacturing
Modern enterprise asset management is turning maintenance from a routine function into a strategic priority, helping mines extend the life of ageing infrastructure while improving productivity and safety.

Read more...
Physical AI solution with potential to transform South African manufacturing
IT in Manufacturing
NTT DATA and Hyster-Yale Materials Handling have deployed physical AI in an industrial assembly environment, embedding intelligence into production workflows to improve quality assurance and cut deployment timelines significantly.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved