IT in Manufacturing


Poor heat management in data centre design

October 2025 IT in Manufacturing

In South Africa, many conversations about data centre resilience have tended to centre on power, but backup power is now a given, no credible data centre provider operates without it. The real differentiator lies elsewhere, in the efficiency and precision of the data centre’s design and operations. Managing airflow, controlling humidity, building the most effective and efficient cooling systems, and planning the physical layout are all essential. When these factors are overlooked, the consequences are serious: degraded hardware performance, increased energy consumption, higher operating costs, and potential downtime that disrupts business, resulting in revenue loss and reputational damage. Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably and within the precise environmental conditions they were built and designed for.

A sensitive ecosystem is a high cost of failure

According to Warren Schooling, sales manager at Digital Parks Africa, many businesses underestimate the impact that temperature and airflow have on performance, efficiency and cost. “Everyone always asks about the power supply to the facility, but hardly anyone asks about cooling, a vitally important metric. Without proper thermal management and thoughtful data centre design, your equipment’s performance will suffer, and the customer ultimately ends up paying more for lower reliability and reduced efficiency.”

Heat is a significant corrosive force in a data centre. It places undue stress on sensitive components like hard drives, solid-state drives (SSDs) and random-access memory (RAM). Furthermore, CPUs are especially vulnerable to excessive temperatures, which accelerate wear and tear and reduce their operational lifespan. This not only increases the risk of system crashes, data corruption and irreversible loss, it can also void any hardware warranties that are in place. For businesses relying on always-on access to services, such as web hosting providers, the knock-on effect can be severe.

“Uptime isn’t just about power, it’s about the quality of the facility, the air, the dust and the heat. Heat is a bigger risk than people realise,” says Jade Benson, managing director at Absolute Hosting. “You can have all the backup power and solar systems you need, but if three out of four HVAC systems fail, you and your business are in serious trouble. We have experienced switches and systems failing from overheating, a challenge we experienced first-hand with a previous provider, which forced us to shut things down to prevent catastrophic loss and damages. This issue underscored just how important it is to have a data centre provider that prioritises maintaining optimal thermal conditions.”


Jade Benson, managing director at Absolute Hosting.

Cooling done wrong can cost you everything

Too often, data centres are built to minimise upfront costs rather than optimise long-term performance. Proper airflow management, humidity control and environmental monitoring are essential, and if a data centre operator is being reactive instead of proactive, it should be a red flag.

Inadequate cooling infrastructure is not just a technical oversight, it becomes a business problem. “Servers are engineered to operate in a specific temperature range. If you run them hot, performance suffers, warranties can be voided and the risk of failure increases. Meanwhile, your operational costs go up because hot machines draw more power. It’s a vicious cycle,” says Schooling.

Data centre design, especially your cooling strategy, must be climate appropriate. It can’t be a one-size-fits-all. “In Johannesburg’s dry air, evaporative cooling works well, but in humid coastal conditions, a different approach is needed. That’s why a dual topology design is optimal, for example using evaporation cooling supported by DX units that can supplement or take over when required. Smart HVAC systems, 2N redundancy and airflow containment help ensure to maintain optimal conditions in any environment,” says Schooling.

“Automation plays a role, but it is not a silver bullet. Sensors can fail. You need human oversight, live monitoring and clear mitigation plans. The data centre environment is a fragile environment and demands surgical precision,” he adds.

Reputation and customer trust at stake

The effects of underperforming thermal design are tangible for businesses like Absolute Hosting that rely on constant uptime and high performance. “When servers overheat, performance drops. We pay a premium for high-quality hardware, and if it is not running at optimal levels, the service we deliver to our customers suffer. The risk is not just data loss. Once you lose a customer due to downtime or poor performance, it is incredibly difficult and costly to win them back,” says Benson.

With artificial intelligence and high-performance computing becoming increasingly standard, thermal loads in data centres are only set to rise. GPUs generate significant heat, and without properly engineered cooling and heat extraction systems, the consequences can include critical hardware failure, prolonged downtime and severe disruption to core business operations.


Warren Schooling, sales manager at Digital Parks Africa.

The bottom line

“As the stakes rise for uptime and performance, data centre cooling must be viewed as a core business issue. What happens inside a data centre directly affects the reliability, speed and cost of the services which businesses rely on every day. As equipment gets more powerful and heat loads increase, it’s no longer enough to ask if there is backup power. Companies need to understand how their infrastructure is built, how it is maintained and whether it is truly designed to handle demand, because by the time something fails, it is already too late,” concludes Benson.

For more information contact Carien Steenkamp, Digital Parks Africa, +27 72 218 6627, [email protected], www.dpa.host




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...
Why AI sustainability must be a boardroom priority
IT in Manufacturing
As South African companies race to harness artificial intelligence for innovation and growth, few are asking the most critical question - the environmental cost.

Read more...
RS South Africa shines spotlight on MRO procurement
RS South Africa IT in Manufacturing
RS South Africa has highlighted the growing pressures faced by procurement professionals responsible for maintenance, repair and operations supplies across the country’s vital economic sectors.

Read more...
Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...
Paving the way for a carbon-neutral future in South Africa
IT in Manufacturing
At ABB Electrification, we believe the infrastructure of the future must do more than support daily operations, it must anticipate them. We are committed to building intelligent systems that connect and optimise infrastructure across sectors.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved