IT in Manufacturing


Future-ready data centres

Technews Industry Guide: Sustainable Manufacturing 2025 IT in Manufacturing

As data centres continue to grow in importance, their environmental impact has come under increasing scrutiny. The white paper ‘Future-Ready Data Centres’ by Black & Veatch outlines how integrating sustainable design principles not only helps meet environmental, social and governance (ESG) goals but also ensures reliability, operational efficiency and business continuity in the face of climate change and growing digital demand.

Driving design with data

Modern data centres are designed using data-driven strategies. Predictive analytics enable climate risk mitigation by highlighting infrastructure vulnerabilities due to extreme weather trends. Geographic information system (GIS) tools assist with site selection, helping avoid environmental, regulatory or historical constraints. Adherence to infrastructure rating systems such as Envision aids in reducing emissions, optimising resource use, and improving sustainability. Digital twin technology goes beyond building information modelling (BIM) by simulating real-time building operations, enabling better maintenance and performance forecasting.

Computational fluid dynamics (CFD) modelling also plays a critical role. It simulates fluid flow, temperature, and equipment cooling dynamics, helping prevent operational issues before construction begins. CFD improves energy efficiency, identifies hot spots and minimies operational and maintenance costs, leading to optimied environmental performance.

Resilience in structural design

For high-performing facilities, it’s not enough to meet minimum building codes. Data centres require continuity under extreme conditions. ASCE Standard 7 defines risk categories, and voluntarily selecting a higher category can improve resilience. Structural upgrades, including vibration monitoring during adjacent construction, can protect sensitive equipment like hard drives. Taking a proactive approach to risk can prevent costly retrofits and downtime that might disrupt critical operations,.

Infrastructure innovations

Energy use is one of the most pressing challenges. In the USA, commercial buildings consume 35% of electricity and generate 16% of carbon dioxide emissions, data centres being among the most intensive. Due to grid constraints, resilient energy solutions are needed. These include:

• Site-specific power assessments to understand current and potential power sources.

• Energy capacity modelling to guide site selection and grid impact planning.

• Grid interconnection planning to minimise market delays.

• Onsite substation upgrades for better energy control.

• Microgrids that enable data centres to operate independently of the central grid using renewables, fuel cells or CHP systems.

Future adaptability for new energy sources ensures the facility remains ahead of evolving technologies.

Private fibre networks

As digital demands grow, the need for secure, low-latency connectivity becomes critical. Installing a private fibre network provides control over network performance, enhances security and reduces operational costs. A GIS map of fibre assets can help identify vulnerabilities and enable quick rerouting in case of disruptions. Redundancy ensures that data centres remain connected even if one line is damaged.

Smart facilities and automation

Green buildings command higher rents, have better occupancy rates and deliver greater long-term value. Smart technologies, including sensors, automation and digital monitoring, support energy savings and operational efficiencies. These systems allow remote management of HVAC, lighting, water use and security, helping align operations with sustainability goals. As building codes become more stringent, early integration of smart tech avoids costly future upgrades.

Water resource management

Water is another vital but often overlooked area of sustainability. Data centres consume significant amounts of water, particularly for cooling. By integrating efficient water strategies, facilities can dramatically reduce their environmental footprint and operational costs. These include:

• Water-efficient cooling systems like air-cooled condensers or liquid immersion.

• CFD analysis to identify hot spots and improve both water and energy efficiency.

• Water audits to detect leaks and identify reuse opportunities.

• Reuse of grey water, stormwater, condensate and foundation drain water for non-potable applications.

Smarter project delivery

The report advocates for integrated design and construction approaches. The traditional design-bid-build model is often inflexible and fragmented. Instead, design-build methods allow for faster, more coordinated execution. Developers benefit from single-point accountability and concurrent design and construction timelines. Holistic programme management across multiple sites offers added efficiency, avoiding the complications of working with numerous independent contractors.

A sustainable path forward

The report concludes that sustainable, smart and resilient data centres are not only environmentally responsible, but also economically advantageous. Modular, green designs protect long-term investments and ensure readiness for future technologies, standards and climate impacts. Partnering with experienced technology integrators and planners helps organisations implement energy, communications, water and transportation technologies in a way that is scalable and future-proof.

In a world where digital infrastructure underpins the global economy, tomorrow’s data centres must do more than process information, they must also exemplify environmental stewardship and design excellence. By embedding sustainability from the ground up, future-ready data centres can thrive in an increasingly complex and resource-constrained world.

To view the report visit www.bv.com/resources/future-ready-data-centers




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
Poor heat management in data centre design
IT in Manufacturing
Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably, and within the precise environmental conditions they were built and designed for.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...
Why AI sustainability must be a boardroom priority
IT in Manufacturing
As South African companies race to harness artificial intelligence for innovation and growth, few are asking the most critical question - the environmental cost.

Read more...
RS South Africa shines spotlight on MRO procurement
RS South Africa IT in Manufacturing
RS South Africa has highlighted the growing pressures faced by procurement professionals responsible for maintenance, repair and operations supplies across the country’s vital economic sectors.

Read more...
Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved