Motion Control & Drives


Lubrication solutions for cranes

April 2025 Motion Control & Drives

Mobile cranes are complex machines that play a critical role in various industries, from construction to logistics. These machines can range in capacity from 30 to 1200 tonnes and are subjected to demanding environments, requiring high-quality lubricants to ensure smooth operation and extend their lifespan. Fuchs Lubricants South Africa provides a comprehensive range of lubrication solutions that meet the specific needs of mobile cranes.

Sales representative Freddie Eloff stresses the significance of tailored lubrication packages for mobile cranes. “Mobile cranes, like any heavy machinery, require specialised lubrication in their engines, gearboxes, hydraulics and transmission systems. Our offerings are designed to cover all the essential components, ensuring optimal efficiency and performance,” he says.

Hydraulic systems are at the heart of mobile crane functionality. Whether the crane is lifting, extending or moving, the hydraulic oil ensures that the machine operates smoothly. Fuchs offers high-quality hydraulic oils that maintain optimal performance even under extreme conditions. The correct hydraulic fluid helps prevent stutteriing, maintains consistent pressure, and reduces wear and tear, all of which are essential to avoid costly downtime.

Mobile cranes are equipped with powerful gear systems that require robust lubrication to handle the high stresses of daily operations. Fuchs gear oils are specially formulated to reduce friction, minimise wear and extend the life of critical gear components. As these cranes evolve, the demand for synthetics in gear oils has increased, with Fuchs adapting its range to meet these needs. The move towards synthetic gear oils ensures that gear systems can handle the increasingly complex demands of modern mobile cranes.

Grease is vital for the lubrication of moving parts, particularly the crane’s boom and pivot points. Fuchs’ RENOLIT grease range is ideal for mobile cranes, ensuring that booms extend and retract efficiently, even in harsh environments. The company’s STABYL TA, a white grease, is gaining popularity due to its environmental benefits. “STABYL TA serves as an environmentally friendly option that can be easily seen on the machine, ensuring that it is applied properly to reduce friction,” notes Eloff.

For operators who work in harsh conditions, Fuchs also offers RENOLIT FLM 2, a black grease that works effectively in more demanding applications. These greases provide crucial lubrication to ensure the crane’s boom operates smoothly, increasing its lifespan and reducing downtime. “Crane motors may idle at capacity for extended periods, and using a reliable engine oil prevents any differentiation in performance. Poor-quality engine oils, however, can lead to reduced productivity, damage to the system and more frequent maintenance,” explains Eloff.

Mobile cranes are equipped with powerful engines that demand high-quality oils to keep them running efficiently. Fuchs’ engine oils, such as 15W-40 CI-4, have been a mainstay in the industry, but with the ongoing evolution of machinery, newer formulations such as CK-4 and 10W-40 graded oils are increasingly in demand. These advanced oils provide enhanced protection against fuel dilution and contamination, common challenges for engines that idle for extended periods.

The right engine oil is crucial for protecting components from wear, reducing fuel consumption and ensuring that the crane’s engine operates smoothly over time. Eloff highlights the importance of selecting lubricants with the right additive packages, particularly for cranes that experience long idle periods and high temperatures, common in South Africa’s climate.

Fuchs also offers a range of specialised products for crane maintenance, including advanced coolants and non-fling rope dressing. Hydraulic coolants play a vital role in maintaining the correct temperature and preventing overheating, ensuring that the crane’s hydraulics function effectively. The right coolant also prevents engine damage from prolonged idling, an essential consideration for cranes that may sit stationary for long periods while still under load. Furthermore, Fuchs’ non-fling (NF) rope dressing is designed to protect crane cables from corrosion and friction, even in harsh weather conditions. This rope dressing sticks to the wires and prevents the lubricant from flinging off, offering lasting protection and reducing the frequency of maintenance.

What sets Fuchs apart is its ability to offer a complete lubrication package for mobile cranes. “We provide a one-stop solution for all lubrication needs, from engine oils to greases and hydraulic oils,” says Eloff. Fuchs also stands out by offering extensive support through its distribution network, ensuring that clients across South Africa receive their products quickly and efficiently.

In addition to providing high-quality lubricants, Fuchs offers valuable services such as lubricant condition monitoring. This service includes lubricant sampling and analysis which helps crane operators monitor the performance of their equipment and make informed decisions about maintenance. With this support, Fuchs helps ensure that mobile cranes operate at peak efficiency and reduce the likelihood of unexpected breakdowns.

Lubricants are essential to the smooth operation and longevity of mobile cranes. From hydraulic oils to engine lubricants, greases and coolants, Fuchs offers a wide range of products that meet the specialised needs of this industry. With a strong emphasis on quality, reliability and customer service, Fuchs continues to lead the way in providing lubrication solutions for mobile cranes, ensuring that these machines perform at their best- even in the most demanding environments.

Eloff sums it up perfectly: “With Fuchs, customers get more than just lubricants. They get a complete service solution to keep their cranes running efficiently and safely, helping them reduce downtime and extend the life of their equipment.”

For more information contact Fuchs Lubricants South Africa, +27 11 565 9738, [email protected], www.fuchs.com/za




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