Motion Control & Drives


World’s largest production capacity mine hoist

April 2025 Motion Control & Drives

ABB has been selected by global mining company BHP to deliver, install and commission three friction hoists and a further electrical system for a Blair service hoist to its Jansen Potash project in Canada. Installation of the initial two hoists is currently in progress, while the further two hoisting systems are being prepared for installation and commission between 2026 and 2027. With land scarcity and soil nutrient depletion, the predicted demand for potash to fulfil global needs is rising. Used in fertiliser, potash will be crucial for both more sustainable farming practices and food security.

This is a milestone project for the mining industry as one of the two production hoists will have the largest production capacity in the world, able to transport payloads of 75 tons. Its six ropes will be able to support the heavy loads from 1 km underground at a maximum speed of 18,3 m/s, supported by dual 7 700 kW motors. As the mining industry evolves to keep up with increased demand, this project represents a breakthrough in enhanced productivity.

The service shaft and production shaft have both been sunk in preparation for the hoisting systems. ABB supplied two hoists to the service shaft, including the cage. At the same time, ABB delivered the hydraulic braking system as well as electrical controls and powertrain for a temporary Blair cage hoist being commissioned in the production shaft. This will be in operation for two years while the higher capacity production hoist is prepared. The latter will then be installed and is expected to be up and running for production use by 2027.

Additionally, each mine hoist is being supplied with ABB Ability Safey Plus for hoists, the world’s first fully SIL 3 certified safety solution. Safety remains a crucial priority across the sector, with 48% of mining companies citing safety as a key motivator for transforming operations in ABB’s recent independently led survey for its ‘Mining’s Moment’ report. ABB’s hoisting systems are leading the way, offering the highest levels of safety in the industry for all mine employees.

“The hoists and hoisting systems will play a crucial role in the efficient and safe extraction of potash, giving Jansen its competitive edge,” said Simon Thomas, vice president of Projects Potash at BHP. “The new contract further strengthens our existing strategic partnership with ABB, and we look forward to continuing to work together as we plan to drive productivity, safety, and sustainability.”

“Helping customers enhance productivity and safety with our solutions is key to us,” said Björn Jonsson, global business line manager for Hoisting at ABB Process Industries. “We are happy to continue our work with BHP on increasing the efficiency and productivity of the Jansen mine while continuously helping to improve the safety of people and operations. ABB’s mine hoists are some of the safest in the world, adhering to the highest regulations. We are pleased to combine this with enhanced capacity loading as the industry continues to look for solutions that maximise productivity in order to meet demand.”

This new contract between ABB and BHP follows a previous collaboration on the integration of power management systems for the Jansen Potash project. The project aims to become the largest potash-producing mine in the world. Initial Stage 1 capacity of the project is expected to reach 4,5 million tons per annum (Mtpa), while future development is projected to increase this by a further 16 to 17 Mtpa.

For more information contact ABB South Africa, +27 10 202 5523, [email protected], www.abb.com/za




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

ABB supplies electromagnetic stirrer to world’s largest electric arc furnace
Motion Control & Drives
ABB has secured an order from Çolakoglu Metalurji. for an ArcSave electromagnetic stirrer to be installed on one of the world’s largest electric arc furnaces (EAF)

Read more...
Compact, powerful and green mini-picker
Motion Control & Drives
SkyJacks has introduced Jekko’s Mini Picker to the southern African market. This is a compact, highly versatile and environmentally friendly electric mini-picker that is set to redefine lifting capabilities across multiple industries.

Read more...
Redefining industrial lifting
Motion Control & Drives
The Konecranes S-series hoist redefines industrial lifting through its integration of a ground-breaking synthetic rope with smart features, a lifting capacity of 20 tons, and the ability to adapt to diverse girder configurations.

Read more...
Bühler drives innovation in agriculture and food processing
Motion Control & Drives
NAMPO 2025 is set to be one of the most significant agricultural events in southern Africa. It provides a unique platform for Bühler to showcase its advanced solutions that are designed to improve efficiency, sustainability and profitability in the agricultural sector.

Read more...
The lube kitchen part 1: Classification of lubricants
Wearcheck Motion Control & Drives
Condition monitoring specialist company, WearCheck has launched a lube kitchen series, created by Steven Lumley, technical manager at the company. In it, she explores the world of lubricant additives, detailing their function, how they work and their application.

Read more...
A space programme that never leaves Earth
SKF South Africa Motion Control & Drives
While others race to the moon and back, the Faroe Islands space programme takes a bold new step in space exploration, without ever leaving Earth. SKF and ocean energy developer, Minesto are launching a space programme to harness the moon’s energy by leveraging the power of the tides.

Read more...
Ford supports production of Ranger plug-in hybrid
Motion Control & Drives
Ford South Africa has begun full-scale production of the first-ever Ford Ranger plug-in hybrid electric vehicle at its Silverton manufacturing plant. The Ranger PHEV, exclusively produced in South Africa for global export, is a key component of Ford’s global sustainability strategy.

Read more...
Control without complexity
Editor's Choice Motion Control & Drives
In an era where precision, performance and smart control define industrial success, the right driver can make all the difference. At Axiom Hydraulics, we’ve seen firsthand how the Sun Hydraulics XMD series transforms hydraulic systems, from mining and construction to agriculture and automation.

Read more...
Servo motor series for explosive environments with expanded certification
Parker Hannifin - Sales Company South Africa Motion Control & Drives
Parker Hannifin’s ongoing commitment to safety and performance in hazardous environments is evident in the new certifications and product improvements for its EY and EX servo motor series.

Read more...
Industrial gear units for mixing and agitating processes
Bearing Man Group t/a BMG Motion Control & Drives
Nord Drive Systems encompass modular drive configurations that ensure optimum performance of mechanical speed control for specific applications in almost every industry.

Read more...