Motion Control & Drives


Reducing the risk of sewage spills

May 2025 Motion Control & Drives

The UK government has announced plans to impose tougher penalties on water companies in England and Wales that fail to prevent sewage discharges into rivers and seas. This move is aimed at enhancing environmental protection and holding companies accountable for pollution incidents. David Strain, technical director at the automation systems specialist, Technidrive, explains how solutions like variable speed drives (VSDs) and smart monitoring systems can help water companies reduce the risk of sewage spills and ensure compliance.

Mounting pressure from regulators and the public makes it clear that water companies must improve their operations. Fortunately, advanced technologies offer practical solutions to ensure efficiency, compliance and environmental protection. VSDs offer a vital solution. These drives optimise pump operations, allowing for precise control over pump speed to match real-time process demands. By reducing energy consumption and wear on equipment, VSDs help prevent pressure surges, maintain consistent flow rates and extend the lifespan of critical infrastructure.


VSDs also help minimise the risk of sewage spills in two ways. First, VSDs with diagnostic features can detect unusual conditions such as pressure spikes, which could indicate the possibility of a spill. Alerts can be triggered to warn operators to take corrective action before a spill occurs. Secondly, by preventing pumps from running at full speed when not necessary, VSDs can avoid overflows or spills caused by excessive pumping. These improvements lead to better reliability and lower operational costs, while helping companies comply with environmental regulations.

Making informed decisions

In wastewater treatment, sludge management presents a significant challenge. Inefficient sludge removal can put excessive pressure on equipment and lead to dangerous backups, which in turn can result in sewage spills. By ensuring sludge is removed at the optimal time, Technidrive’s dual-gearbox system reduces the risk of clogs or equipment failures, which can lead to dangerous backups and spills. Additionally, the system prevents both premature and delayed pumping.

The system’s dual planetary gearboxes magnify torque, while a load cell translates torque into sludge thickness data. This allows operators to make informed decisions about when to remove sludge, which not only reduces strain on equipment, but also minimises energy wastage and cuts operational costs. This precision also improves environmental compliance by ensuring that sludge management is both efficient and cost-effective.

Moreover, precise level measurement and real-time monitoring are essential components in effective wastewater management. Without accurate data on tank levels, operators may fail to detect early signs of potential overflows, which can lead to spills. Monitoring systems help identify trends that might indicate impending issues- such as equipment failure or improper water levels- and enable proactive management to avoid environmental damage.

In many cases, early detection allows for prompt corrective actions such as adjusting pumps or controlling flow, significantly reducing the risk of overflows and assisting operators in complying with environmental standards. These technologies not only prevent spills, but also enable more efficient use of resources, ensuring that wastewater systems operate at peak efficiency.

By incorporating advanced systems, such as Technidrive’s cutting-edge radar technology, water companies gain a more accurate understanding of system status and can act swiftly to mitigate potential risks, helping to safeguard both the environment and public health.

For more information contact Emma Jayne Johnston, Technidrive, [email protected], www.technidrive.co.uk




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Control without complexity
Editor's Choice Motion Control & Drives
In an era where precision, performance and smart control define industrial success, the right driver can make all the difference. At Axiom Hydraulics, we’ve seen firsthand how the Sun Hydraulics XMD series transforms hydraulic systems, from mining and construction to agriculture and automation.

Read more...
Servo motor series for explosive environments with expanded certification
Parker Hannifin - Sales Company South Africa Motion Control & Drives
Parker Hannifin’s ongoing commitment to safety and performance in hazardous environments is evident in the new certifications and product improvements for its EY and EX servo motor series.

Read more...
Industrial gear units for mixing and agitating processes
Bearing Man Group t/a BMG Motion Control & Drives
Nord Drive Systems encompass modular drive configurations that ensure optimum performance of mechanical speed control for specific applications in almost every industry.

Read more...
Building resilience in extreme environments
ACTOM Electrical Machines Motion Control & Drives
The petrochemical and oil and gas sectors operate in unforgiving environments. In this high-stakes industry, operational efficiency is vital, and unplanned downtime can have severe consequences. To thrive in this demanding landscape, a proactive and sophisticated approach to maintenance is no longer an option, but a necessity.

Read more...
Bearing failure analysis transforms operations of battery manufacturer
SKF South Africa Motion Control & Drives
Persistent bearing failure on a centralised extraction fan motor was negatively impacting operational efficiency for a leading battery manufacturer in East Africa. SKF Kenya conducted a bearing analysis and solved the problem.

Read more...
Why turbomachinery should break free from vendor lock-in
Schneider Electric South Africa Motion Control & Drives
Today’s modern turbomachinery control systems form an important of operational efficiency, be it in heavy industries, traditional power generation or renewables such as hydroelectric facilities. Independence is the name of the game, and turbomachinery stands to gain lot from this newfound freedom.

Read more...
Bearing strategy maintains production for cement manufacturer
SKF South Africa Motion Control & Drives
SKF South Africa and its Authorised Distributor, Bolt & Engineering Distributors Klerksdorp successfully remanufactured a double-row tapered roller bearing assembly for a vertical mill within a two-week timeframe, offering the customer a cost-effective 50% cost-saving alternative which keeps the plant operational while they await the supply of new bearings.

Read more...
Lubrication solutions for cranes
Motion Control & Drives
Fuchs Lubricants South Africa provides a comprehensive range of lubrication solutions that meet the specific needs of mobile cranes.

Read more...
SKF lubrication team assists iron ore producer in Liberia
SKF South Africa Motion Control & Drives
The highly skilled team of specialised lubrication technicians from SKF South Africa has demonstrated its exceptional onsite expertise through the seamless installation of Lincoln Lubrication systems for a key customer, ArcelorMittal Liberia.

Read more...
Bearing failure analysis is a perfect solution for Tongaat Hulett
SKF South Africa Motion Control & Drives
A collaborative bearing failure analysis conducted by SKF and Authorised Distributor, Bearings Services Durban at one of South Africa’s leading sugar refinery plants in KwaZulu-Natal provided tremendous value for the customer.

Read more...