By Peter Marumong, cluster WWW segment leader at Schneider Electric.
A recent report – ‘Remediation Potential of Mining, Agro-Industrial and Urban Wastes Against Acid Mine Drainage’ – highlights the impact of sulphide minerals, a geological byproduct of mining, on the environment. It states that when mixed with oxidising and rainfall conditions they lead to the generation of acid mine drainage (AMD), which is commonly associated with serious environmental problems worldwide. “Acid mine drainage is problematic because of its scale, both in space and time, as it can affect both mining areas and their surroundings over many kilometres for decades or centuries,” notes the report.
Peter Marumong, cluster WWW segment leader at Schneider Electric.
The mining sector inadvertently contributes to AMD. The processes involved in mining, such as drilling, blasting and the use of chemicals for mineral extraction, expose sulphide minerals to the environment. Once exposed, these minerals undergo oxidation reactions, producing sulphuric acid. This acid leaches into the groundwater, contaminating it with dissolved metals like iron, aluminium and manganese.
The impact of AMD is far reaching. Apart from environmental degradation, it also poses a significant risk to human health. Heavy metals such as arsenic and lead, often present in AMD, are toxic and can lead to severe health issues. The cleanup of ADM is also extremely costly.
Like other water and wastewater (WWW) operations, AMD requires effective management to mitigate its impact. For one, contaminated water needs to be treated to neutralise acidity and remove harmful contaminants before releasing it back into the environment. A complex water treatment plant therefore plays a critical role in managing AMD. These plants are designed to treat contaminated water from mining operations, removing impurities and adjusting the pH to safe levels. For example, the eMalahleni Water Reclamation Plant commissioned in 2010, produces drinking water, with its feedwater coming from four coal mines in the area.
Operational efficiency
From a technological point of view, AMD plants must be managed by advanced management systems that allow for automation, monitoring and control – all vital cogs in ensuring plants run optimally. These include:
• Industrial automation and control systems: PLCs offer precise control and automation of treatment processes. These systems ensure timely and accurate adjustments in response to varying water quality conditions.
• Advanced instrumentation for monitoring water quality, flow rates and chemical composition: There are several advanced instrumentation solutions available that enable real-time monitoring and control, ensuring the effective treatment of contaminated water.
• IoT-enabled platforms: These integrate connected products, edge control, applications, analytics and services. They facilitate remote monitoring and management of treatment plants, enhancing operational efficiency and ensuring compliance with environmental regulations.
• Reverse osmosis systems: These are ideal for areas requiring high-quality water purification. They remove dissolved salts and contaminants, producing water that meets stringent drinking standards.
Treated water can also be a valuable commodity. Mining companies have the opportunity to purify AMD to potable standards and sell it to municipalities, therefore contributing to local water supplies and generating additional revenue.
AMD is a global challenge, which is why it requires a concerted effort from all parties concerned. Companies such as Schneider Electric can undoubtedly improve AMD management, providing comprehensive automation and control systems to optimise operations.
New generative AI-powered maintenance offering Siemens South Africa
IT in Manufacturing
The Siemens Industrial Copilot is revolutionising industry by enabling customers to leverage generative AI across the entire value chain – from design and planning to engineering, operations and services.
Read more...Building resilience in extreme environments ACTOM Electrical Machines
IT in Manufacturing
Extreme temperatures, corrosive substances and high pressures are just a few of the elements that make up the unforgiving operational environments characteristic of the petrochemical and oil and gas sectors. A proactive and nuanced approach to industrial maintenance is no longer optional for organisations, it is an absolute necessity to avoid disruptions and create the right conditions for success.
Read more...SIs - the channel’s conductors of light Schneider Electric South Africa
System Integration & Control Systems Design
Today’s original equipment manufacturers are innovators in the truest sense, driving the absolute newest in technological advancement. While they develop advanced and often groundbreaking solutions, it is the system integrators who bring these innovations to life.
Read more...Digital energy – getting the foundation right Schneider Electric South Africa
Electrical Power & Protection
Digital energy holds immense promise, particularly in Africa where the both the provision and use of energy must be managed to the finest of degrees to meet the demands of its growing, urban population and resultant industries.
Read more...AI accelerates energy transformation RJ Connect
IT in Manufacturing
With the rapid expansion of generative AI applications, data centre power demand is reaching unprecedented levels.
Read more...Schneider Electric at AATF Schneider Electric South Africa
News
Schneider Electric will be participating in the 13th edition of the Africa Automation and Technology Fair
Read more...Optimising the product design process Siemens South Africa
IT in Manufacturing
OPmobility is partnering with Siemens to adopt its Teamcenter X Product Lifecycle Management software. OPmobility’s increasingly complex products now include electronics and software, to create energy storage systems, which include battery and hydrogen electrification solutions and fuel tanks.
Read more...Why turbomachinery should break free from vendor lock-in Schneider Electric South Africa
Motion Control & Drives
Today’s modern turbomachinery control systems form an important of operational efficiency, be it in heavy industries, traditional power generation or renewables such as hydroelectric facilities. Independence is the name of the game, and turbomachinery stands to gain lot from this newfound freedom.
Read more...Smart milling for resilient, sustainable food production
IT in Manufacturing
As the global demand for food continues to rise due to increasing urbanisation, the milling industry faces the challenge of balancing efficiency with sustainability. Bühler is committed to making milling more energy-efficient while maintaining high operational performance. Its solutions allow mills to reduce energy costs and ensure long-term sustainability.