Green steel is the foundation for achieving net zero

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Technews Industry Guide: Sustainable Manufacturing 2024 Electrical Power & Protection

By Viren Sookhun, MD at Oxyon.

Steel is one of the most commonly manufactured materials in the world because it has such a wide variety of uses – steel is everywhere, from construction to vehicles, and home goods to robotics. Steel production is also hugely carbon intensive, representing a significant proportion of global manmade carbon emissions. In the universal quest for net zero and carbon neutral, green steel production is critical. The entire value chain of many other green products, like electric vehicles (EVs), hinges on the ability to ensure all components are carbon neutral. South Africa is well positioned to be a world leader in this space as we have the natural resources and the capability, but production needs to be ramped up and government should lead the way in driving this change.

Viren Sookhun, MD at Oxyon.

Massive carbon intensity

The carbon footprint of steel is huge, and emissions can vary depending on the method of production that is used, and the proportion of scrap steel versus virgin steel used in the production process. Blast furnaces, for example, produce significantly more emissions than an electric arc furnace, which also utilises far more scrap steel. Yet, blast furnaces are by far the most common method of steel production around the world.

According to the World Steel Association, every ton of steel produced in 2020 created almost 2 tons of CO₂ emissions on average. In that year, 1860 million tons of steel were produced, resulting in direct emissions from the steel sector of around 2,6 billion tonnes of CO₂, which was between 7 and 9% of global CO₂ emissions.

What can be done?

The demand for steel has not abated, and is more than likely to increase in future, which means that it is of the utmost importance that the carbon footprint of steel be reduced in line with net zero emissions targets. Prioritising the move toward the green steel manufacturing process will significantly reduce global carbon emissions.

Manufacturing green steel requires the use of electricity, generated using renewable sources rather than fossil fuels, which drastically reduces the greenhouse gas emissions in the process. It is also possible to then offset the emissions that are created, moving the steel manufacturing process toward net zero.

A significant opportunity

South Africa is one of the world’s top producers of iron ore, which is the base material of steel. We are also rich in renewable energy resources, including solar and wind power. These factors together mean that we are uniquely positioned to become a leader in the green steel transition. While there have been some steps taken in the Saldana region, we need to up the pace of change, especially if we are to ramp up production of electric vehicles. The entire greening value chain starts with green steel.

To do this, green steel production needs to be further incentivised through all of South Africa’s Special Economic Zones (SEZs). Partnerships with government and the Department of Trade and Industry are vital to drive this. In addition, innovative ways of using excess carbon credits should be implemented, including tax incentives and carbon credit markets where the sale of these credits could be used to fund further investment.

If South Africa can move toward hydrogen-based and electric arc furnace manufacturing, powered 100% by renewable energy, we will not only reduce emissions significantly, but grid energy will be freed up for other applications, and our reliance on imported steel will be reduced. This all forms part of the circular economy, which is vital for growth and greater inclusivity, which in turn are essential for the just transition.

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Electrical Power & Protection

Green steel is the foundation for achieving net zero

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