A benchmark for lubricant reliability in mining
January 2024
Analytical Instrumentation & Environmental Monitoring
According to Craig FitzGerald from ISO-Reliability Partners, mines can save R500 000 or more on their yearly mill cleaning costs, while electricity consumption can be reduced by up to 12%, and lubricant consumption lowered up by up to 60% when using Bel-Ray Clear Gear lubricant. “Today’s mines and heavy industries should be relying on superior high-performance lubricants to protect their equipment from breaking down in extreme operating conditions,” he explains. “Clear Gear sets a new benchmark for reliability and efficiency in the mining and mineral processing industries.”
Clear Gear has been specifically formulated by Bel-Ray tribologists and mining specialists to provide superior lubrication for open gear drive systems used in mills, kilns, dryers and similar equipment. The lubricant is available in five grades and is formulated to operate in the hydrodynamic mode of lubrication, with gear teeth protected by a thick, durable oil film that virtually eliminates metal-to-metal contact. Clear Gear is suited for intermittent spray, immersion and idler lubrication equipment.
This new-generation high-viscosity lubricant provides a highly tenacious nine-micron hydrodynamic layer between intermeshing gear sets. “We effectively reduce vibration, frictional forces and drag on the motor, resulting in a lower amperage draw to achieve the same level of production. Lower operating temperatures are immediately noted, while, on average, a 12% reduction in electricity consumption is gained,” explains FitzGerald. “Less friction means less gear wear, and lower cost of operation. This assists in lowering annual cleaning costs and can significantly improve the lifecycle of your assets.”
Further reading:
Reliability restored through systemic vibration analysis
Wearcheck
Analytical Instrumentation & Environmental Monitoring
Condition monitoring specialist, WearCheck uses a variety of testing techniques to enhance reliability in machinery components and prevent failures.
Read more...
Meteorological data logger with up to 32 analogue sensors
Senseca
Analytical Instrumentation & Environmental Monitoring
Senseca has introduced its advanced data acquisition system for environmental monitoring, which has a universal data logger for up to 32 analogue, pulse and smart digital sensors.
Read more...
Yokogawa’s free chlorine analyser is gold standard for water treatment utilities
Yokogawa South Africa
Analytical Instrumentation & Environmental Monitoring
One of the key factors in ensuring safe drinking water is the accurate monitoring of free chlorine residuals. This is where advanced online analysers, such as Yokogawa’s FC800 free chlorine analyser, are becoming increasingly valuable for water treatment operators and municipal utilities.
Read more...
Cooling tower bleed control
Analytical Instrumentation & Environmental Monitoring
Cooling towers rely on evaporation to remove heat, but this process also concentrates dissolved solids in the system. Left unmanaged, this buildup can lead to scaling, corrosion and fouling, reducing efficiency and increasing maintenance costs.
Read more...
Importance of gas analysis in the petrochemical industry
Elemental Analytics
Analytical Instrumentation & Environmental Monitoring
Gas analysis plays a critical role in petrochemical operations, supporting process optimisation, product quality and plant safety. As an experienced and expert gas analysis supplier, Elemental Analytics can provide the correct analyser and sample system package to meet individual plant requirements.
Read more...
Expanded test laboratory provides polymer users with more information
igus
Analytical Instrumentation & Environmental Monitoring
igus has expanded its international testing facilities to accommodate its increasing product portfolio and enable continuous improvement of its product quality.
Read more...
Filters for zero-alcohol wine
Parker Hannifin - Sales Company South Africa
Analytical Instrumentation & Environmental Monitoring
The market for zero-alcohol wine is creating fresh opportunities for wine producers, but processing these products creates new contamination challenges. Technical support from an established filtration specialist, such as Parker, can help wineries in overcoming the challenges posed by the increased risk of contamination.
Read more...
Remote monitoring solution for sewage plants
ifm - South Africa
Analytical Instrumentation & Environmental Monitoring
With ifm’s remote monitoring solution, you can visualise the condition of the submersible pumps in your sewage plant and diagnose issues before they become serious problems.
Read more...
Precision in every drop, powered by ICP technology
Wearcheck
Analytical Instrumentation & Environmental Monitoring
Elemental profiling using Inductively Coupled Plasma – Optical Emission spectroscopy provides useful information on the chemical composition of lubricants.
Read more...
A trusted oxygen analyser back in action
Elemental Analytics
Analytical Instrumentation & Environmental Monitoring
After a period of discontinuation, Servomex’s Oxy 1810 oxygen analyser has officially returned.
Read more...
printer friendly version