IT in Manufacturing


How Booyco PDS opens door to digital twin technology

August 2023 IT in Manufacturing

Long respected for its contribution to mine safety, Proximity Detection System (PDS) specialist Booyco Electronics has highlighted how data can be leveraged to improve safety on mines, while making it more productive and efficient.

“For many years, our PDS has allowed customers to collect data on the movements of their mobile trackless machinery and their personnel,” says Graeme Jardine, chief sales officer at Booyco Electronics. “As the mining sector embraces the power of the digital twin approach, the value of this data is further enhanced as it can now be used to virtually model the optimisation options on a surface mine.”

Jardine explains that modelling allows the benefits of any operational improvements on a mine to be evaluated in advance of implementing them. Changes to existing systems and processes can introduce risks and costs, so it is important for mines to pre-test options as far as possible – quantifying their potential benefits in advance.

“Using a digital twin – the virtual equivalent of the machine in the field – mines can model a number of proposed scenarios and choose the one that is optimal for their operation,” he says. To illustrate this point, he uses the example of heat maps created via Booyco’s Electronics Asset Management System (BEAMS) software suite. A scenario can be created depicting haul trucks experiencing excessive standing time while waiting to be loaded. The mine can use digital twin modelling to investigate the detailed implications and costs of diverting some trucks to an added excavator or shovel. By quantifying costs and benefits more accurately, an informed decision can be made, making the best use of the available capital and resources, and positively impacting the bottom line.

For Booyco Electronics customers, their years of collected data through PDS and the BEAMS software suite, which is a central information hub linking the proximity detection hardware products with monitoring devices, positions them well to advance with digital twin technology as this data can now be used to populate a modelling system. “The modelling process may require an extended period’s worth of data to be input before the results can be regarded as representative and meaningful,” says Jardine. This means that they will not have to wait months or years to generate the necessary data from scratch. As a leader in this field since 2006, Booyco Electronics is able to leverage its technology to harness the potential of digital twin modelling. “We have taken many mines through the process of applying PDS technology, and are now well positioned to walk a similar journey with them towards a digital twin value add,” he says.

For more information contact Booyco Electronics, +27 11 823 6842, [email protected], www.booyco-electronics.co.za




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