Whether in exhaust systems, pumps or compressors, motors of various sizes are used in almost all production plants and warehouses, quite often in remote locations. Maintaining machines is therefore time-consuming and prone to errors, especially if maintenance personnel are only instructed to perform on-site inspections on an infrequent basis.
Instead, data from multiple motors can be collected, evaluated, centrally displayed and, if necessary, linked to alarm actions in order to warn of impending failures in good time. Users can use radio technology to connect Turck Banner’s QM30VT1 vibration and temperature sensor with the high-performance TX700 HMI device for this purpose.
Has the motor become loose, causing the shaft to be misaligned? Is a bearing jammed or is an attachment out of balance? Mechanical vibration can lead to issues such as these.
The QM30VT1 detects vibrations with a high level of accuracy. For this purpose, the compact MEMS (Micro-Electro-Mechanical System)-based sensor is simply mounted directly on the motor block via a magnetic holder. From there, it delivers speed and acceleration data over two dimensions in different frequency ranges. Changes in the measurement data can then be used to identify various forms of damage.
Measuring the temperature of the motors is also vital, as a significant increase in temperature could be an indication of wear or insufficient lubrication on a bearing. The IP67 sensor also detects such temperature changes within a measuring range of -40°C to +105°C. By wiring the vibration and temperature sensor to the battery-powered DX80 radio module, the measured values are then sent to the receiver module of the DX80 via a proprietary wireless network, making it easy for maintenance personnel to transfer the data from the QM30VT1 sensor.
The customised data visualisation of the motor status data is then clearly displayed on Turck Banner’s TX700 HMI/PLC, allowing maintenance personnel to monitor the condition of the motor. By using the TX VisuPro software, the values from the motor can be displayed in a customisable manner. In addition, users can read out historical trends, extract log data or configure alarms such as automatic email notifications.
Ethernet connection to the company network is also possible, allowing data to be queried throughout the entire company. With this standalone solution, maintenance personnel can always view the status data of all machines – whether on site at the HMI or on every computer in the company network, allowing for preventive maintenance to be performed.
Rotary atomisers for efficient paint spraying Instrotech
Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.
Read more...Easy parameter setting of vision sensors ifm - South Africa
Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities
Read more...Status display for conveying sensor, machine and device data Turck Banner Southern Africa
Operator Interfaces, Switches & Relays
Enhance application accuracy and efficiency with the SD50 Status Display, which conveys sensor, machine and device data via text and multicolour LEDs.
Read more...New range of vision units Beckhoff Automation
Sensors & Transducers
Beckhoff has added four new vision units to its VUI2000 series. They integrate a camera, illumination and liquid lens technology for simplified installation.
Read more...Condition monitoring sensor
Sensors & Transducers
The Balluff BCM Gen2 Condition Monitoring Sensor is an advanced IIoT-ready device designed for real-time machine health monitoring.
Read more...Inductive IO-Link sensors Turck Banner Southern Africa
Sensors & Transducers
Turck Banner is expanding its sensor range, with inductive measuring sensors with IO-Link and an analogue output for flush and non-flush mounting.
Read more...Value of PDS grows with data and sensing technology
Sensors & Transducers
Rapidly developing technology is constantly being harnessed by proximity detection systems (PDS) to deliver steadily improved functionality to customers. Booyco Electronics sees improved PDS solutions being developed, such as the combination of multiple different sensing technologies into a single fully integrated solution.
Read more...Pulp fiction or pulp precision? VEGA Controls SA
Sensors & Transducers
The density of fruit concentrate has a direct impact on the flavour, texture and overall quality of the final product. The VEGA Minitrac 31, VEGASOURCE 31, and the KV 31 mounting bracket present a failproof solution that effectively addresses the technical complexities associated with high temperature, viscosity and fouling.
Read more...Telco sensors in the pulp and paper industry Gail Norton Instrumentation
Sensors & Transducers
The pulp and paper industry poses a major problem for most photoelectric sensors. The high level of contamination in these dusty, dirty and grimy environments makes it impossible for most competing sensors to operate and sense reliably and efficiently.
printer friendly version