IT in Manufacturing


Secure boundaries enhance industrial cybersecurity

September 2021 IT in Manufacturing

The rise of interconnected OT and IT systems is often attributed to how business models have evolved with the purpose of enhancing operational efficiency. For example, scada networks deployed along oil pipelines now collect oil output data that is essential to billing and pricing systems. This increase in data collection allows companies to predict, with higher levels of accuracy, not only levels of oil production and output, but also expected revenue. However, it should be noted that the downside of such systems is the likelihood of introducing cybersecurity threats to OT systems.

What is compounding this complex issue is that ransomware attacks are increasing in their severity, according to the general manager of IDC Taiwan. With more and more security incidents occurring in OT systems, business owners and regulators are keen to seek solutions that enhance industrial cybersecurity and allow businesses to keep functioning normally.

What is the security boundary concept?

When enhancing cybersecurity, it is important to understand how industrial systems are exchanging data and how they connect to IT-level systems. In the ideal scenario, when traffic crosses different systems there should be boundaries in place between each system to ensure the traffic has good cyber-hygiene, even if it is authenticated and authorised. However, it is challenging and often unrealistic to build boundaries between every system, as it involves significant expenditure and often has a detrimental effect on the efficiency of network communications. For these reasons it is highly recommended to divide OT systems into different digital zones and build up the boundaries to find the right balance between expenditure and acceptable levels of risk.

The defence-in-depth approach, which is recommended by the IEC 62443 cybersecurity standard committee, is widely used across industries and has a good track record of helping build up multiple layers of protection to fulfil operational requirements. In Figure 1 below, the critical assets and operations are shown as the most important. Since they perform vital roles for the business, it is wise to take additional security precautions such as adding more layers of protection, to secure them even further.

Network segmentation: how to build security boundaries

Physical layer segmentation

This is known as air gapping, where two networks are physically isolated. When the operations and security of one system needs to be independently maintained, an air gap is a potential solution. However, as mentioned earlier, it is increasingly difficult to arrange networks this way due to business and operational requirements.

Data link/network (Layer 2/Layer 3) segmentation

As industrial control systems may have been built decades ago, one of the key challenges is to leverage existing infrastructure. One approach that is frequently deployed is to segregate traffic between different network segments using a VLAN, which is one of the functions of managed Ethernet switches. An alternative is to deploy firewalls to protect industrial applications and data, especially when you need to deal with traffic on Layer 2 and Layer 3 networks.

Layer 4-7 network segmentation

Further segmentation can be applied through deep packet inspection (DPI). DPI offers granular control over network traffic and helps filter industrial protocols based on the requirements of the application. When you have multiple devices on the same network, they can all communicate with each other. However, there are certain scenarios, when, for example, Controller A should only communicate with Robotic Arm B at a specific time. DPI technology can thus help engineers to define which controllers can perform read/write commands, or even the direction of traffic.

Secure remote access

According to cybersecurity experts, remote desktop protocols are sometimes exploited to spread malware or conduct unauthorised activity. As remote connections have become more prevalent, it is unsurprising that building security boundaries between two field sites is being talked about more frequently. It is highly recommended to build VPN tunnels and ensure that access control mechanisms are properly maintained.

As business owners are no longer able to enjoy the benefits and security of completely air-gapped networks, it is imperative to enhance security boundaries through different approaches, including network segmentation and secure remote access. Moxa’s newly launched EDR-G9010 series – an all-in-one firewall/VPN/switch/router – enhances cybersecurity while allowing business owners to leverage existing network infrastructure through future-proof investment.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Overcoming the bottling industry’s fragmented visibility
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Beverage bottling facilities are among manufacturing’s most energy-intensive environments, yet many still operate without granular insight into where that energy goes. Rezolia Muller-Potluri of Schneider Electric explains how tiered metering architecture and advanced

Read more...
Advancing intelligent apparel manufacturing with industrial AI and humanoid robotics
IT in Manufacturing
Jack Technology, a global maker of industrial sewing equipment, has chosen Siemens software and engineering tools to bring artificial intelligence and humanoid robots into apparel production, aiming to shorten development cycles and lift manufacturing efficiency.

Read more...
New chiller line for high-density AI data centres
Schneider Electric South Africa IT in Manufacturing
Schneider Electric has launched the Uniflair XCA, a new series of air-cooled and free-cooling chillers designed for artificial intelligence-driven, high-density liquid-cooled data centres.

Read more...
Turning system integrators into trusted technology partners
Schneider Electric South Africa IT in Manufacturing System Integration & Control Systems Design
Schneider Electric’s Alliance Partner Programme is repositioning system integrators from hardware suppliers into lifecycle-value partners. Oriel Soupen explains the competency framework, certification model and real-world results that are already helping African system integrators win higher-value, longer-term engagements.

Read more...
Why renewable projects need integrated protection and control
IT in Manufacturing
Fragmented secondary plant integration in renewable energy projects causes costly delays during commissioning. ACTOM Protection and Control’s Secondary Plant Integration solution consolidates all secondary systems under a single engineering framework, reducing risk and accelerating grid

Read more...
When digital twins move from concept to critical tool
IT in Manufacturing System Integration & Control Systems Design Maintenance, Test & Measurement, Calibration
Digital twins are moving out of the lab and onto the mine, the factory floor and the transport network where they predict failures before they happen. Amritesh Anand looks at where they earn their keep, the data and integration work behind them, and the security questions every organisation should ask before switching one on.

Read more...
How a digital foundation can overcome the LNG trilemma
Schneider Electric South Africa IT in Manufacturing SCADA/HMI
The LNG sector is racing to add capacity, but without a digital backbone, growth creates complexity rather than capability. Christophe Begat of Schneider Electric explains how connecting data, systems and analytics across the LNG value chain can resolve the trilemma of secure supply, lower emissions and tighter costs.

Read more...
Decarbonisation is reshaping mining strategy in Africa
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Mining companies across Africa are embedding decarbonisation into operational strategy, driven by investor, regulatory and customer pressure to reduce emissions while improving resilience.

Read more...
Siemens and HighByte partner to scale industrial AI
Siemens South Africa IT in Manufacturing Fieldbus & Industrial Networking
Siemens is expanding its Industrial Edge ecosystem through a partnership with HighByte, enabling customers to connect, contextualise and transform data from operational technology and information technology sources to build AI models and applications at scale.

Read more...
Africa on the edge of a digital future
Schneider Electric South Africa IT in Manufacturing
Edge computing promises lower latency, stronger reliability and real-time responsiveness across Africa, yet its rollout keeps colliding with one stubborn obstacle, power. Steven Santini explores how renewable microgrids, smart energy management and the right partnerships could turn the continent’s energy gap into its biggest edge opportunity.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved