Motion Control & Drives

ABB Food Safe motors for wash-down cycles

February 2021 Motion Control & Drives

Rigorous testing at a state-of-the-art hygiene laboratory verifies that ABB’s Food Safe stainless steel motors can withstand frequent sanitation. The motors emerged in full working order after being subjected to tests simulating years of operation in harsh wash-down environments.

Food Safe motors help ensure food safety

Maintaining product safety in food and beverage plants requires strict hygiene standards. Frequent wash-downs are required to avoid contamination. The challenge is that electric motors used in these facilities can be damaged by aggressive cleaning. Motors specifically designed for these applications can help ensure food safety, improve reliability and reduce the risk of unscheduled plant downtime.

ABB Food Safe motors address the wash-down challenge. They feature a stainless steel housing to resist corrosion and IP69 ingress protection to ensure that high-temperature, high-pressure spraying will not cause damage. They are also easy to clean, with a smooth, self-draining outer surface that has no angles where contaminants could gather.

“Our Food Safe motors are already in use at a number of customer plants,” says Tero Helpio, global product manager, IEC Food Safe motors, ABB Motion. “In order to prove their long-term performance under realistic wash-down conditions, we worked with a state-of-the-art hygiene laboratory in Västerås, Sweden, to devise a set of tests replicating industrial-type sanitising procedures.”

The test regime reproduced typical cleaning practices in the food and beverage industry with a seven-stage cycle representing a full week of daily wash-down procedures.

Detergent and sanitiser were applied during every stage, with acid applied once per cycle. This reflects the common industrial practice of washing down with acid once each week. Temperatures up to 55°C and pressures up to 25 bar were used. In all, a total of 158 cycles were performed, corresponding to 1106 daily wash-downs or 418 total hours of testing.

Two IEC stainless steel Food Safe motors were subjected to the tests and were largely unaffected and still in full working order at the end of the test programme. In particular, no water, condensation or indication of corrosion was found inside the motors. All the three main O-rings and drain plugs remained tight.

Stainless steel housings eliminate the need for shrouds

For comparison purposes, a standard painted aluminium motor was also tested. It started to deteriorate very quickly and failed well before the end of the test. The paint on the housing blistered and flaked off and the shaft and other steel components suffered severe corrosion. Wash-down chemicals penetrated both the terminal box and main housing, causing short circuits between the phases and ground. The aluminium rating plate became detached from the motor.

“Paint flakes, rust and particles could contaminate food products, leading to an expensive recall,” Helpio explains. “Some plants try to get around these problems by protecting their standard motors with shrouds, but these shrouds actually cause new issues. Food particles can collect inside the shroud, hidden from view, providing the potential for bacteria to grow.”

Food Safe stainless steel motors eliminate the need for motor shrouds, providing 360° access for inspection and sanitisation. The easy-to-clean surfaces also mean that less water and chemicals are needed. The tests prove that Food Safe motors successfully withstand wash-down conditions, giving plant operators confidence that they will help to reduce unscheduled downtime.


Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

ABB robotics offers a taste of the future
ABB South Africa Motion Control & Drives
Food and beverage manufacturers increasingly need more flexibility on their production lines to enable them to adapt to changing consumer tastes and demands.

BMG extends bearing portfolio
Bearing Man Group t/a BMG Motion Control & Drives
BMG’s bearings portfolio has been enriched with the addition of the new RN series, launched recently by leading global bearing manufacturer, Rexnord.

Omron’s Sysmac Studio 3D Simulation Integrated Development Environment boosts productivity
Omron Electronics Motion Control & Drives
Logic, motion, robotics, HMI, vision, sensing, safety and 3D simulation are all integrated within a single platform.

2-channel EtherCAT motion interface
Beckhoff Automation Motion Control & Drives
Flexible and cost-effective stepper motor terminal with 6 A total current.

Conveyor chain for special applications
Bearing Man Group t/a BMG Motion Control & Drives
BMG’s comprehensive range of power transmission components incorporates ZMC industrial conveyor chains that offer dependable service in diverse applications, especially in food production.

ABB moves toward zero-carbon mines
ABB South Africa System Integration & Control Systems Design
ABB has launched ABB Ability eMine, a portfolio of solutions that will help accelerate the move toward a zero-carbon mine.

BMG’S Nord IE5+ motor generation
Bearing Man Group t/a BMG Motion Control & Drives
BMG and German precision engineers, Getriebebau Nord, entered a partnership agreement in 1996 to assemble, distribute and support Nord Drive Systems throughout southern Africa.

ABB and Stäubli to develop solutions for electric mines
ABB South Africa News
Global industrial electrical connectors providers Stäubli and ABB to explore technologies to support the decarbonisation of mining operations.

ABB opens Digital Solutions Centre in Johannesburg
ABB South Africa News
ABB recently unveiled its new South African Digital Solutions Centre, which aims to help companies overcome their most pressing technology and digitalisation challenges.

Female talent switches on to engineering careers with ABB
ABB South Africa News
ABB’s Sustainability Strategy incorporates driving social progress, equality and diversity to create safe, fair and inclusive working environments and support community building.