IT in Manufacturing


Robots are already replacing workers

May 2020 IT in Manufacturing

Robotic process automation (RPA) is a technology that is disrupting the workplace. Using software ‘robots’ to mimic repetitive human interactions with computers, this technology can do these tasks much faster and without the errors that humans are prone to make.

FIRtech Holdings COO, Fanie Botha, says that although this technology is not brand new, the last two years have seen an unprecedented adoption by many companies where repetitive tasks are now being automated and performed by robots. “Many consider this a threat, but companies see it as a great opportunity to create new high-quality jobs that require human intelligence and creativity,” he adds.

The tail-end of the third industrial revolution saw the introduction of mass industrial automation and robotics. The microprocessor revolutionised manufacturing and countries that embraced and adopted this technology were the beneficiaries of sustainable manufacturing industries. Similarly, in this industrial revolution, businesses and countries that embrace and adopt 4IR technologies (including RPA) are going to be the global beneficiaries of agility and cost efficiency.

Streamlining repetitive tasks

RPA has specifically been designed to streamline repetitive business tasks, increase accuracy, save time and reduce costs. “It's not about removing people, but rather about using them for vital processes and tasks that require intelligence, imagination, contextualisation and creativity,” explains Botha. “These new jobs will also bring new opportunities for learning and allow employees to develop themselves through more creative work.”

According to Gartner, finance departments can save thousands of hours of avoidable repetitive tasks and rework caused by human errors, simply by deploying RPA in their financial reporting processes.

RPA can handle involved processes such as matching large volumes of transactions, certifying account reconciliations, or even collecting and compiling complicated financial reports. Robots are arguably better than humans at performing such tasks since they do not need to take breaks and are not prone to mistakes when tasks are prolonged and mundane.

“Managers usually think that their staff can attend to both the repetitive tasks, such as compiling reports and the value adding tasks of interpreting them,” says Botha. “However, on closer inspection, it often becomes clear that staff struggle to get through repetitive tasks and often make errors in the process. The other side of that coin is that robots cannot interpret the reports they have created, but this is where human workers excel.”

RPA is defining the future of work, the rapid adoption of this technology is helping drive business outcomes such as improved customer experiences and improved service delivery. Outside the finance department, RPA reduces the time to resolve queries and complaints. Other examples include customer on-boarding and account opening procedures that are simplified and accelerated. Cost savings accrue as a result of productivity improvements, or even fraud detection with insurance and expense claims.

In a world where KYC (know your customer) procedures are mandatory, it is essential that these processes are followed to the letter of the procedure and not just the spirit of the procedure. This typically happens in a high-volume customer environment that is managed exclusively by humans.

Changing perceptions

IDC predicts that by 2024, half of structured, repeatable tasks will be automated and 20% of workers in knowledge-intensive tasks will have AI-infused software or other digitally connected technology as a 'co-worker'.

These kinds of statistics can understandably be worrying to individuals who can identify repetitive tasks as part of their normal daily jobs. There is a real need however to change this perception both on the part of people who implement RPA, as well as the companies and the individuals who are the receivers and benefactors of this technology.

When spreadsheet applications were introduced, there were certainly some nervous accountants who saw this software as a real threat to their jobs. However, today every person working in finance or accounting uses spreadsheet applications in almost every task they undertake.

“Companies that resist automation risk being left behind,” concludes Botha. “Their competitors can now create more efficient cost structures with RPA and also deliver better services and customer experiences. It is no longer optional; companies need to start exploring the benefits of intelligent automation technologies. They also need to take stock of their future skills requirements and how to reskill and redeploy their staff to more high level and rewarding tasks. Most importantly, they need to create an environment that fosters innovation and human-machine collaboration.”




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chied executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...
The next generation of engineers is building living labs of innovation
Schneider Electric South Africa IT in Manufacturing
Graduate engineers at Schneider Electric East Africa designed, integrated and commissioned the smart building systems in the company’s new Nairobi head office, demonstrating how practical, real-world project experience accelerates engineering capability and confidence.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved